Question

In: Operations Management

A firm is designing an assembly line to manufacturing its new product. The following tasks must...

  1. A firm is designing an assembly line to manufacturing its new product. The following tasks must be performed in the sequence and time specified in the following table, for a successful production of the new product. The production line will operate for 480 minutes (8 hours) per day and the forecasted demand is 600 units per day.

Task

Task Time (Seconds)

Immediate Predecessor

A

32

None

B

30

None

C

10

A

D

42

B, C

E

25

C

F

20

D, E

G

15

E

H

25

F, G

  1. Draw a precedence diagram for this set of tasks.   

  1. Calculate the cycle time for this production line.

  1. Calculate the theoretical minimum number of workstations required.

  1. Balance the line by completing the following table. When assigning tasks to workstations, use “with most followers” as your primary rule and
    “with longest task time” as your secondary rule to break any ties.   

Station

Task

Task Time (Sec)

Remaining Time (Sec)

Feasible Remaining Tasks

With Most Followers

With Longest Task Time

Note: the table above does not indicate in any way the number of workstations the right answer should have. It is just to provide you with the overall format of the table necessary to solve the problem.

  1. Calculate the efficiency of your line balance.   

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