In: Accounting
Two-Stage ABC for Manufacturing
Detroit Foundry, a large manufacturer of heavy equipment
components, has determined the following activity cost pools and
cost driver levels for the year:
Activity Cost Pool | Activity Cost |
Activity Cost Driver |
|
---|---|---|---|
Machine setup | $588,000 |
12,000 setup hours |
|
Material handling | 108,000 |
2,000 material moves |
|
Machine operation | 500,000 |
10,000 machine hours |
The following data are for the production of single batches of two products, C23 Cams and U2 Shafts during the month of August:
C23 Cams | U2 Shafts | |
---|---|---|
Units produced | 500 | 300 |
Machine hours | 4 | 5 |
Direct labor hours | 200 | 400 |
Direct labor cost | $4,000 | $9,000 |
Direct materials cost | $29,000 | $19,000 |
Tons of materials | 13 | 8 |
Setup hours | 3 | 7 |
Determine the unit costs of C23 Cams and U2 Shafts using
ABC.
Round cost per gallon to two decimal places.
Product Costs | ||
---|---|---|
C23 Cams | U2 Shafts | |
Direct materials | Answer | Answer |
Direct labor | Answer | Answer |
Manufacturing overhead: | ||
Machine setups | Answer | Answer |
Material handling | Answer | Answer |
Machine operation | Answer | Answer |
Total job costs | Answer | Answer |
Units produced | Answer | Answer |
Cost per unit produced | Answer | Answer |
Answer-
DETROIT FOUNDRY | ||
PRODUCT COSTS PER UNIT | ||
ACTIVITY BASED COSTS METHOD | ||
Products | C23 Cams | U2 Shafts |
$ | $ | |
Direct materials | 29000 | 19000 |
Direct labor | 4000 | 9000 |
Manufacturing Overhead: | ||
Machine setups | 3 set ups*$49 per setup =147 | 7 set ups*$49 per setup =343 |
Material handling | 13 tons of material*$54 =702 | 8 tons of material*$54 =432 |
Machine operations | 4 hours*$50 per hour =200 | 5 hours*$50 per hour =250 |
Total job costs (a) | 34049 | 29025 |
Units produced (b) | 500 | 300 |
Cost per unit produced (c=a/b) | 68.10 | 96.75 |
Explanation-
Calculation of activity rate | ||||
Activity cost pool | Activity Measure | Estimated overhead cost (a) | Expected activity (b) | Activity rate (c=a/b) |
$ | $ | |||
Machine set ups | No. of setups | 588000 | 12000 | $49 per setup |
Machine handling | Tons of materials | 108000 | 2000 | $54 per ton of materials |
Machine operations | Machine hours | 500000 | 10000 | $50 per hour |
Total | 1196000 |