Definition: Unitization
It is the process of consolidation of several units into single
unit. It is made of a number of items or a bulky material and is
constrained to lifted and shifted because it is too bulky to be
moved manually. Material handling cost decreases as the size of the
unit increases.
Using a carton would be more economical than lifting items
individually and combining several cartons into a unit load would
be even more economical.
Example:
At the time of transferring the purchased components in the car
we do not keep them individually we place them in a bag. Similarly
unit loads are used in the industry .Pallet is an example of a unit
load device usually has a dimension of 48”X40”X4” designed so that
several packages are placed on it. Several such packages form a
unit cube.
BENIFITS OF UNITIZATION:
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Cost Reduction |
- LOWER HANDLING COSTS
In general, whenever a load of packaged products increases in
quantity, size & weight, the cost per unit handled becomes
lower. Unitizing products therefore, significantly reduces handling
costs.
- LABOR SAVINGS
Without exception, the handling of loose boxes is more "time
intensive" than handling a unitized load. Thus, another benefit of
unitization is the amount of man hours saved in the movement and
shipment of packaged goods. The end result is a quicker flow of
goods throughout factories, warehouses and cross dock operations
while utilizing fewer hands.
- TRANSPORTATION SAVINGS
Since unitizing accelerates the speed at which goods are moved,
carrier vehicles spend less time at loading docks. This reduction
in loading time provides valuable cost savings to the company which
unitizes as well as the customers receiving the unitized
products.
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Protection |
- SECURITY
First, unit loads reduce incidents of pilferage and theft because
packages from an enclosed load are difficult to remove.Moreover,
unit loads are much easier to track than individually packaged
products, making the "disappearance" of goods more detectable.
- MINIMIZE WAREHOUSING DAMAGE
Unitized loads moved by forklift or pallet jack, are less likely to
suffer damage than loose boxes carried by hand. Moving a unitized
load throughout a warehouse minimizes the risk of product damage,
for instance, a small carton or box may receive impacts from 30" or
higher when accidentally dropped by hand, a unitized load will
seldom receive 12" in drop.
- MINIMIZE TRANSIT DAMAGE
It is less likely in LTL shipments that dense, heavy items will be
parked on top of palletized unit loads. Hence, your goods stand a
greater chance of not being damaged. The same cannot be said of
cartons shipped individually.
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Additional Benefits |
- INVENTORY CONTROL
Unitizing products facilitates improvements in control of inventory
since large unitized loads (as opposed to parcels of smaller ones)
can be identified, counted and managed more easily.
- CUSTOMER SERVICE
Customers appreciate the effects of unitizing because it allows
them to unload their trailers and move goods through their
warehousing systems more efficiently.
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FIRST POSSESSION THEORY:
The "first possession" theory of property holds
that ownership of something is justified simply by someone seizing
it before someone else does.[1] This contrasts with the
labor theory of property where something may become property only
by applying productive labor to it, i.e. by making something out of
the materials of nature.
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