In: Operations Management
Demand for walnut fudge ice cream at the Sweet Cream Dairy can be approximated by a normal distribution with a mean of 21 gallons per week and a standard deviation of 3.5 gallons per week.
The new manager desires a service level of 98 percent. Lead time is two days, and the dairy is open seven days a week. If an ROP model is used, what ROP would be consistent with the desired service level? ( Hint: Work in terms of weeks.)
Given Values:
Weekly demand (d) = 21 gallons per week
Standard deviation of demand (d) = 3.5 gallons per week
Service level = 98% or 0.98
Lead time (L) = 2 days or (2 / 7) = 0.2857 weeks
Solution:
In the given scenario, weekly demand is variable while lead time is constant. Therefore, Reorder point (ROP) will be calculated as,
ROP = (d x L) + [Z-value x d x SQRT(L)]
where,
d = Weekly demand
L = Lead time (in weeks)
d = Standard deviation of demand
Using NORMSINV function in MS Excel, Z-value can be determined.
Z-value = NORMSINV (Service level)
Z-value = NORMSINV (0.98)
Z-value = 2.05
Putting the given values in the above formula,
ROP = (d x L) + [Z-value x d x SQRT(L)]
ROP = (21 x 0.2857) + [2.05 x 3.5 x SQRT(0.2857)]
ROP = 5.9997 + 3.8351
Reorder Point (ROP) = 9.83 gallons