In: Operations Management
4) Chapter 13, problem 33 (page 598)
Given the following list of items
a) classify the items as A, B, or C
b) Determine the economic order quantity for each item (round to the nerest whole unit)
item | est annual demand | ordering cost | holding cost % | unit price |
---|---|---|---|---|
h4 | 20000 | 50 | 20 | 2.5 |
h5 | 60200 | 60 | 20 | 4 |
p6 | 9800 | 80 | 30 | 28.5 |
p7 | 14500 | 50 | 30 | 12 |
p8 | 6250 | 50 | 30 | 9 |
p9 | 7500 | 50 | 40 | 22 |
ts | 21000 | 40 | 25 | 45 |
ts2 | 45000 | 40 | 25 | 40 |
ts3 | 800 | 40 | 25 | 20 |
v1 | 33100 | 25 | 35 | 4 |
4.
A.
Step 1:
Calculate the dollar value of each item and sort them from highest to lowest value.
item | est annual demand | ordering cost | holding cost % | unit price | Total dollar value |
ts2 | 45000 | 40 | 25 | 40 | 1800000 |
ts | 21000 | 40 | 25 | 45 | 945000 |
p6 | 9800 | 80 | 30 | 28.5 | 279300 |
h5 | 60200 | 60 | 20 | 4 | 240800 |
p7 | 14500 | 50 | 30 | 12 | 174000 |
p9 | 7500 | 50 | 40 | 22 | 165000 |
v1 | 33100 | 25 | 35 | 4 | 132400 |
p8 | 6250 | 50 | 30 | 9 | 56250 |
h4 | 20000 | 50 | 20 | 2.5 | 50000 |
ts3 | 800 | 40 | 25 | 20 | 16000 |
Step 2:
Calculate the % dollar value of each item, communilative % of dollar value of each item and classify the items into A, B & C.
item | est annual demand | ordering cost | holding cost % | unit price | Total dollar value | % of dollar volume | Cumulative % of dollar value | Classification |
ts2 | 45000 | 40 | 25 | 40 | 1800000 | 46.65 | 46.65 | A |
ts | 21000 | 40 | 25 | 45 | 945000 | 24.49 | 71.14 | A |
p6 | 9800 | 80 | 30 | 28.5 | 279300 | 7.24 | 78.38 | A |
h5 | 60200 | 60 | 20 | 4 | 240800 | 6.24 | 84.62 | B |
p7 | 14500 | 50 | 30 | 12 | 174000 | 4.51 | 89.12 | B |
p9 | 7500 | 50 | 40 | 22 | 165000 | 4.28 | 93.40 | B |
v1 | 33100 | 25 | 35 | 4 | 132400 | 3.43 | 96.83 | C |
p8 | 6250 | 50 | 30 | 9 | 56250 | 1.46 | 98.29 | C |
h4 | 20000 | 50 | 20 | 2.5 | 50000 | 1.30 | 99.59 | C |
ts3 | 800 | 40 | 25 | 20 | 16000 | 0.41 | 100.00 | C |
Total = | 3858750 |
B.
EOQ = (2*annual demand*ordering cost/(holding cost % * unit price))^.5
item | est annual demand | ordering cost | holding cost % | unit price | EOQ |
ts2 | 45000 | 40 | 25 | 40 | 600 |
ts | 21000 | 40 | 25 | 45 | 386 |
p6 | 9800 | 80 | 30 | 28.5 | 428 |
h5 | 60200 | 60 | 20 | 4 | 3005 |
p7 | 14500 | 50 | 30 | 12 | 635 |
p9 | 7500 | 50 | 40 | 22 | 292 |
v1 | 33100 | 25 | 35 | 4 | 1087 |
p8 | 6250 | 50 | 30 | 9 | 481 |
h4 | 20000 | 50 | 20 | 2.5 | 2000 |
ts3 | 800 | 40 | 25 | 20 | 113 |