Question

In: Statistics and Probability

Problem: A plant manager is interested in developing a quality-control program for an assembly line that...

Problem:

A plant manager is interested in developing a quality-control program for an assembly line that produces light bulbs. To do so, the manager considers the quality of the products that come from the line. The light bulbs are packed in boxes of 12, and the line produces several thousand boxes of bulbs per day. To develop baseline data, workers test all the bulbs in 100 boxes. They obtain the following results:

No. of Defective Bulbs/Box

No. of Boxes

0

68

1

27

2

3

3

2

Run @RISK’s distribution fitting procedure on the preceding data choosing Discrete Sample Data (Counted Format) for the type of data.

a. The Fit Results windows shows that the Poisson is the best fitting theoretical distribution. Is the Poisson a good choice? Why or why not? What is the interpretation of the parameter of the Poisson in this setting?

b. Noticing that there are only two boxes with three defective bulbs, you combine the last two categories in the preceding data. Rerunning @RISK’s fitting procedure, we see that the binomial now fits best according to the Chi-Square measure, with the Poisson coming in a close second. How much has the parameter (m) for the Poisson changed from the case with four categories? Is there a reasonable interpretation of the parameters n and p for the binomial in this setting?

c. Which distribution would you use if you were the plan manager? Why?

Solutions

Expert Solution

a]

Using MINITAB, we test the goodness of fit test for Poisson distribution

Use Goodness-of-Fit Test for Poisson to test the hypotheses:

H0: Data follow a Poisson distribution

H1: Data do not follow a Poisson distribution

Stat > Basic Statistics > Goodness-of-Fit Test for Poisson

In Variable, enter

Click OK.

Session window output

MTB > PGoodness 'No. of defective';
SUBC>   Frequencies 'No. of Boxes';
SUBC>   GBar;
SUBC>   GChiSQ;
SUBC>     Pareto;
SUBC>   RTable.

Goodness-of-Fit Test for Poisson Distribution

Data column: No. of defective
Frequency column: No. of Boxes

Poisson mean for No. of defective = 0.38

No. of                     Poisson              Contribution
defective Observed Probability    Expected     to Chi-Sq
0                68        0.677057 67.7057        0.001279
1                27        0.264052      26.4052        0.013398
>=2             5       0.058891       5.8891     0.134229


N DF    Chi-Sq    P-Value
100     1    0.148906    0.700

Poisson parameter is 0.38.

Here P-value = 0.7 > . Hence we failed to reject null hypothesis

Conclusion: At , Data follows the Poisson distribution. Poisson is good fit for this data.

b]

If we test Goodness of fit for Binomial test

mean = np = 0.37

Variance = np(1 - p) = 0.33 Calculated from given data after merging last two entries

Parameters of Binomial distribution

p = 1 - Variance/mean = 0.1

n = 0.37/0.1 = 3.7 but n is always integer hence it will be 4

x P(X =x) Observed Expected (Obs - Exp)^2 (O - E)^2/E
0 0.6561 68 65.61 5.7121 0.087061424
1 0.2916 27 29.16 4.6656 0.16
2 0.0486 5 4.86 0.0196 0.004032922
Chi_Sq -Test 0.25
P-value = 0.12

Parameters of Binomial distribution

p = 0.1 and n = 4

Here P-value = 0.12 > . Hence we failed to reject null hypothesis

Conclusion: At , Data follows the Binomial distribution. Binomial is good fit for this data.

c]

If I am plant Manager, I will preferred Poisson distribution because in goodness of fit test of Binomial distribution the sum of observed frequency and sum of Expected frequency is not same. That is Expected frequencies not good.


Related Solutions

A plant manager is interested in developing a quality-control program for an assembly line that produces...
A plant manager is interested in developing a quality-control program for an assembly line that produces light bulbs. To do so, the manager considers the quality of the products that come from the line. The light bulbs are packed in boxes of 12, and the line produces several thousand boxes of bulbs per day. To develop baseline data, workers test all the bulbs in 100 boxes. They obtain the following results: Defective Bulbs/Box Boxes 0 68 1 27 2 3...
You are the quality assurance person working an assembly line at a TV manufacturing plant. They...
You are the quality assurance person working an assembly line at a TV manufacturing plant. They produce 1000 TV’s a day. IF THE TV’S ARE ALL THE SAME MODEL, WHAT PERCENTAGE (think about the cost of testing) WOULD YOU TEST (WHY?) AND HOW WOULD YOU SELECT THEM (Don’t just say “randomly” – How do you do it randomly?) If the inspector were lazy, how would they likely do it as a “convenience” sample? Lastly, if the 1000 TV’s were 4...
A quality control manager at a plant wants to determine if the average width of bolts...
A quality control manager at a plant wants to determine if the average width of bolts is different than 4 mm. A sample of 28 bolts yields sample mean,  mm and sample standard deviation, s = 0.6. The decision with α = 0.05 would be:
The quality-control manager of a Long John Silver's restaurant is interested in improving the speed at...
The quality-control manager of a Long John Silver's restaurant is interested in improving the speed at which cars get through the drive-through lane. According to records obtained from the restaurant, it is determined that the mean time that drivers wait at the drive-through window is 59.3 seconds with a standard deviation of 13.1 seconds. The distribution of time at the window is skewed right. Consider random samples of size n = 40 from the population of drive-through wait times. What...
As the quality control manager at a plant that produces cereal, you would like to ensure...
As the quality control manager at a plant that produces cereal, you would like to ensure that the average amount of cereal being put in each box is 455g. A random sample is contained below (this sample is also contained in the DATA 2 tab of the downloaded Excel file). At a 5% significance level, can you conclude that the average fill level is different than 455g? Cereal Box Fill Levels 451.48 453.62 452.03 455.14 457.1 455.61 458.61 458.96 452.53...
As part of the quality-control program for a catalyst manufacturing line, the raw materials (alumina and...
As part of the quality-control program for a catalyst manufacturing line, the raw materials (alumina and a binder) are tested for purity. The process requires that the purity of the alumina is to be 85%. A random sample from a recent shipment of alumina yielded the following results (in %):            93.2               87.0               92.1                      90.1               87.3               93.6 a) Test the requirements of the catalyst manufacturing line using the appropriate hypothesis test (assume a=0.05). b) Verify your result in part...
A quality control manager suspects that the quality of items that are manufactured on a Monday...
A quality control manager suspects that the quality of items that are manufactured on a Monday is better than that of items manufactured on a Wednesday. In a random sample of 400 items manufactured on a Monday, 370 were rated acceptable or better, and in a random sample of 300 items manufactured on Wednesday, 260 were rated as acceptable or better. Can you conclude that the true proportion of items rated acceptable or better is greater on Monday than on...
As a quality control​ manager, you are responsible for checking the quality level of AC adapters...
As a quality control​ manager, you are responsible for checking the quality level of AC adapters for tablet PCs that your company manufactures. You must reject a shipment if you find 5 defective units. Suppose a shipment of 46 AC adapters has 12 defective units and 34 non defective units. Complete parts​ (a) through​ (d) below assuming you sample 15 AC adapters. a) What is the probability that there will be no defective units in the​ shipment? b) What is...
How do you design a quality control program?
How do you design a quality control program?
In an effort to increase production on an assembly line the factory manager decides to play...
In an effort to increase production on an assembly line the factory manager decides to play music during the working day. For eight workers the number of items produced for a specific day is recorded below. Can the manager conclude that playing music has increased production? Let α = 0.05. Worker                  1          2          3          4          5          6          7      8 Before                   6          8          10        9          5          12        9      7 After                      10        12        9          12        8          13        8      10
ADVERTISEMENT
ADVERTISEMENT
ADVERTISEMENT