In: Operations Management
The Baily Corporation has developed a specialized software program that improves inventory control capability. The following table/information provides the necessary data to evaluate: Quarter Forecast (units) Regular Time Overtime Sub-Contract 1 500 400 80 100 2 750 400 80 100 3 900 800 160 100 4 450 400 80 100 Initial Inventory = 200 units Regular Time Cost = $2.50/unit Overtime Cost = $1.00/extra per unit Subcontracting Cost = $4.00/unit Carrying Cost = $.50/unit Back-Order Cost = $.75/unit The company decides that the initial inventory of 200 units will incur the 50¢/unit cost from each prior quarter. a. Find the optimal plan using the transportation method. [ Select ] b. What is the total cost of the plan? [ Select ] c. Does any overtime time capacity go unused? [ Select ] If so/not, how much in which periods or not? [ Select ] d. What is the extent of back-ordering in units and dollars? [ Select ]
please answer all the questions with the right answers, thanks
(a)
The following table shows consumption in a quarter as shown in column from production as shown in row
Consumption in quarter | ||||||
Production | Quarter 1 | Quarter 2 | Quarter 3 | Quarter 4 | Unused | Supply |
Initial Inventory | 0.5 | 1 | 1.5 | 2 | 0 | 200 |
Qtr 1 Regular | 2.5 | 3 | 3.5 | 4 | 0 | 400 |
Qtr 1 Overtime | 3.5 | 4 | 4.5 | 5 | 0 | 80 |
Qtr 1 Subcontract | 4 | 4.5 | 5 | 5.5 | 0 | 100 |
Qtr 2 Regular | 3.25 | 2.5 | 3 | 3.5 | 0 | 400 |
Qtr 2 Overtime | 4.25 | 3.5 | 4 | 4.5 | 0 | 80 |
Qtr 2 Subcontract | 4.75 | 4 | 4.5 | 5 | 0 | 100 |
Qtr 3 Regular | 4 | 3.25 | 2.5 | 3 | 0 | 800 |
Qtr 3 Overtime | 5 | 4.25 | 3.5 | 4 | 0 | 160 |
Qtr 3 Subcontract | 5.5 | 4.75 | 4 | 4.5 | 0 | 100 |
Qtr 4 Regular | 4.75 | 4 | 3.25 | 2.5 | 0 | 400 |
Qtr 4 Overtime | 5.75 | 5 | 4.25 | 3.5 | 0 | 80 |
Qtr 4 Subcontract | 6.25 | 5.5 | 4.75 | 4 | 0 | 100 |
Forecast | 500 | 750 | 900 | 450 | 400 | - |
Create Excel model as follows:
Enter Solver Parameters as follows:
Click Solve to generate the solution.
After that, values appear automatically in yellow cells
Click OK
---------------------------------------------------------------------------------------------------------------
(b)
Total cost of the plan = $ 6635
---------------------------------------------------------------------------------------------------------------
(c)
Yes, a total of 90 units of overtime capacity go unused.
60 units in Qtr 3 and 30 units in Qtr 4
---------------------------------------------------------------------------------------------------------------
(d)
There is no back-ordering
So, extent of back-ordering in units and dollars is 0