Question

In: Operations Management

The Baily Corporation has developed a specialized software program that improves inventory control capability. The following...

The Baily Corporation has developed a specialized software program that improves inventory control capability. The following table/information provides the necessary data to evaluate: Quarter Forecast (units) Regular Time Overtime Sub-Contract 1 500 400 80 100 2 750 400 80 100 3 900 800 160 100 4 450 400 80 100 Initial Inventory = 200 units Regular Time Cost = $2.50/unit Overtime Cost = $1.00/extra per unit Subcontracting Cost = $4.00/unit Carrying Cost = $.50/unit Back-Order Cost = $.75/unit The company decides that the initial inventory of 200 units will incur the 50¢/unit cost from each prior quarter. a. Find the optimal plan using the transportation method. [ Select ] b. What is the total cost of the plan? [ Select ] c. Does any overtime time capacity go unused? [ Select ] If so/not, how much in which periods or not? [ Select ] d. What is the extent of back-ordering in units and dollars? [ Select ]

please answer all the questions with the right answers, thanks

Solutions

Expert Solution

(a)

The following table shows consumption in a quarter as shown in column from production as shown in row

Consumption in quarter
Production Quarter 1 Quarter 2 Quarter 3 Quarter 4 Unused Supply
Initial Inventory 0.5 1 1.5 2 0 200
Qtr 1 Regular 2.5 3 3.5 4 0 400
Qtr 1 Overtime 3.5 4 4.5 5 0 80
Qtr 1 Subcontract 4 4.5 5 5.5 0 100
Qtr 2 Regular 3.25 2.5 3 3.5 0 400
Qtr 2 Overtime 4.25 3.5 4 4.5 0 80
Qtr 2 Subcontract 4.75 4 4.5 5 0 100
Qtr 3 Regular 4 3.25 2.5 3 0 800
Qtr 3 Overtime 5 4.25 3.5 4 0 160
Qtr 3 Subcontract 5.5 4.75 4 4.5 0 100
Qtr 4 Regular 4.75 4 3.25 2.5 0 400
Qtr 4 Overtime 5.75 5 4.25 3.5 0 80
Qtr 4 Subcontract 6.25 5.5 4.75 4 0 100
Forecast 500 750 900 450 400              -  

Create Excel model as follows:

Enter Solver Parameters as follows:

Click Solve to generate the solution.

After that, values appear automatically in yellow cells

Click OK

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(b)

Total cost of the plan = $ 6635

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(c)

Yes, a total of 90 units of overtime capacity go unused.

60 units in Qtr 3 and 30 units in Qtr 4

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(d)

There is no back-ordering

So, extent of back-ordering in units and dollars is 0


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