Question

In: Operations Management

A local manufacturer uses 2,000 electronic switches boxes a year. Carrying costs are 23% of the...

A local manufacturer uses 2,000 electronic switches boxes a year. Carrying costs are 23% of the cost of the switch per year, and ordering costs are $15 per order. The following price schedule applies. What is the optimal order quantity? Show all total costs calculations and explain your answer.

Number of Switches               Price per Switch

0 - 99                                          $17.50

100 - 999                                     $17.00

1000 or more    $16.50

Solutions

Expert Solution

DEMAND = 2000

ORDERING COST = 15

HOLDING COST % = 23 %

EOQ = SQRT(2 * D * S / H), WHERE D = DEMAND, S = ORDERING COST, H = HOLDING COST

ANNUAL HOLDING COST = (Q* / 2) * H

ANNUAL ORDERING COST = (DEMAND / Q*) * S

ANNUAL PURCHASE COST = DEMAND * PER UNIT COST IN PARTCIULAR PRICE BRACKET

TCI = AHC + AOC + APC

OPTIMAL ORDER QUANTITY = 124

TOTAL COST FOR OPTIMAL QUANTITY = 34484


#

MINIMUM QUANTITY

MAXIMUM QUANTITY

UNIT COST

ADJUSTED HOLDING COST

Q

Q*

AHC

AOC

APC

TCI

1

1

99

17.5

4.025

122

99

(99 / 2) * 4.025 = 199.24

2000 / 99 * 15 = 303.03

2000 * 17.5 = 35000

199.24 + 303.03 + 35000 = 35502

2

100

999

17

3.91

124

124

(124 / 2) * 3.91 = 242.42

2000 / 124 * 15 = 241.94

2000 * 17 = 34000

242.42 + 241.94 + 34000 = 34484

3

1000

OR MORE

16.5

3.795

126

1000

(1000 / 2) * 3.795 = 1897.5

2000 / 1000 * 15 = 30

2000 * 16.5 = 33000

1897.5 + 30 + 33000 = 34928

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