Question

In: Operations Management

Sycamore Plastics (SP) is a manufacturer of polyethylene plastic pellets used as a raw material by...

Sycamore Plastics (SP) is a manufacturer of polyethylene plastic pellets used as a raw material by manufacturers of plastic goods around the U.S. SP currently operates four manufacturing centers in Philadelphia, PA; Atlanta, GA; St. Louis, MO; and Salt Lake City, UT. The plants have different capacities and production costs as indicated in the table below.

PLANT MAXIMUM CAPACITY
(× 100,000 LBS.)
PROD. COST
(PER 1,000 LBS.)
Philadelphia 8.0 $321.00
Atlanta 9.2 $271.00
St. Louis 12.1 $301.00
Salt Lake City 10.4 $246.00


     SP currently has six contract customers located in New York City; Birmingham, AL; Terre Haute, IN; Dallas, TX; Spokane, WA; and San Diego, CA. Transportation costs between the plants and various customers, as well as contracted demand from each customer, are shown in the table below.

TRANSPORT COSTS PER 1,000 LBS.
FROM/TO NYC BIRMINGHAM TERRE HAUTE DALLAS SPOKANE SAN DIEGO
Philadelphia $46 $53 $57 $63 $73 $84
Atlanta 56 43 59 60 75 81
St. Louis 58 61 51 55 60 69
Salt Lake City 73 72 68 58 53 59
Total Demand
(× 1,000 lbs.)
524 414 924 599 351 399


a. Create a solver model and find the optimal solution to help SP develop a distribution plan that will minimize costs to supply the customers’ demand. (Enter your answers in terms of cost per 1,000 lbs and shipment quantities per 1,000 lbs. Round your answers to the nearest whole number.)

CombinedCosts Per 1,000 lbs.
From/To NYC Birmingham Terre Haute Dallas Spokane San Diego
Philadelphia $ $ $ $ $ $
Atlanta
St. Louis
Salt Lake City
Solution (× 1,000 lbs.)
From/To NYC Birmingham Terre Haute Dallas Spokane San Diego
Philadelphia
Atlanta
St. Louis
Salt Lake City
Received
Total Costs
From/To NYC Birmingham Terre Haute Dallas Spokane San Diego
Philadelphia $ $ $ $ $ $
Atlanta
St. Louis
Salt Lake City
Total cost $

Solutions

Expert Solution

Prepare an excel spreadsheet using the given values.

Formulas used in the spreadsheet are shown as below.

Solver window-

Final output.

Hence, the total minimum cost of the plan is $1,052,465.


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