In: Operations Management
ABC Limited makes three products; A, B and C. Details of product direct costs and volumes for the period are as follows:
Product |
A |
B |
C |
Direct material cost per unit |
£5.00 |
£4.50 |
£12.50 |
Direct labour cost per unit |
£9.00 |
£18.00 |
£27.00 |
Labour hours per unit |
1 hours |
2 hours |
3 hours |
Machine hours per unit |
3 hours |
6 hours |
9 hours |
Production volumes for period |
3,500 |
750 |
750 |
Total production overheads for the period are £362,500.
ABC Ltd currently recovers overheads on a labour hour basis.
The Finance Director (FD) feels that the current method of recovering overheads is outdated and wishes to consider the application of Activity Based Costing (ABC).
The FD has provided you with the following information.
The breakdown of production overheads between activities for the period is as follows:
Activities |
% of total overheads |
Set up costs |
15 |
Machinery costs |
25 |
Quality Inspections |
15 |
Ordering |
10 |
Labour related costs |
35 |
Total |
100 |
You have the following statistical data about the cost drivers of each activity for the period:
Cost driver |
A |
B |
C |
Number of set ups |
25 |
15 |
5 |
Machine hours |
See data above |
||
Number of inspections |
75 |
25 |
50 |
Number of orders |
30 |
15 |
15 |
Labour hours |
See data above |
Required:
Calculate the total unit cost of the three products using labour hours to recover overheads.
Calculate the total unit cost of the three products using Activity Based Costing.
List two advantages and two disadvantages of Activity Based Costing.
Answer 1: considering labour hours as proxy for overheads for each unit of production
Overhead cost allocated to A= 362500 *(1*3500) /( 1*3500+2*750+3*750) =175000 pounds
Per unit overhead cost for A=50 pounds
Overhead cost allocated to B= 362500 *(2*750) /( 1*3500+2*750+3*750) =75000 pounds
Per unit overhead costs for B=100 pounds
Overhead cost allocated to C= 362500 *(3*750) /( 1*3500+2*750+3*750) = 112375 pounds
Per unit overhead costs =149.83 pounds
Per unit total cost as follows:
Product | Direct material | direct labour | Overhead | Unit cost total(pounds) |
A | 5 | 9 | 50 | 63 |
B | 4.5 | 18 | 100 | 122.50 |
C | 12.5 | 27 | 149.83 | 189.33 |
ABC costing:
First of all we shall allocate the overhead cost to the cost pool categories . Total overhead =362500 pounds
Activities | % of overhead | Overhead cost | # units driving cost | Cost /unit | Costs for A | Costs for B | Costs for C |
Set up costs | 15% | =0.15*362500=54375 | =25+15+5=45 | 1208.33 | =25*1208.33=30208.25 | =15*1208.33=18124.95 | =5*1208.33=6041.65 |
Machinery cost | 25% | =0.25*362500=90625 | =3*3500+6*750+9*750=21750 | 4.17 | =10500*4.17=43785 | =4500*4.17=18765 | =6750*4.17=28147.5 |
Quality inspections | 15% | =0.15*362500=54375 | =75+25+50=150 | 362.5 | =75*362.5=27187.5 | =25*362.5=9062.5 | =50*362.5=18125 |
Ordering | 10% | =0.1*362500=36250 | =30+15+15=60 | 604.17 | =30*604.17=18125.10 | =15*604.17=9062.55 | =15*604.17=9062.55 |
Labour related costs | 35% | =0.35*362500=126875 | =1*3500+2*750+3*750=7250 | 17.5 | =3500*17.5=61250 | =1500*17.5=26250 | =2250*17.5=39375 |
Total | 180555.85 | 81265 | 100751.7 |
As per ABC costing,total cost allocated to A as per table is 180555.85 pounds. Therefore per unit overhead cost =180555.85/3500 = 51.59 pounds
Similarly unit overhead cost for B = 81265/750 =108.35 pounds
Unit overhead cost for C = =100751.71/750= 134.34 pounds
Therefore as per ABC costing unit costs are as follows:
Product | Direct material | Direct labour | Overhead | Total unit cost(pounds) |
A | 5 | 9 | 51.59 | 65.59 |
B | 4.5 | 18 | 108.35 | 130.85 |
C | 12.5 | 27 | 134.34 | 173.84 |
Answer 2: ABC costing needs more information and is more difficult to implement. They encompass multiple activity costs rather than a platwide overhead rate.They are not suitable for external reports.They may allocate period costs as well.