Question

In: Operations Management

ABC Limited makes three products; A, B and C. Details of product direct costs and volumes...

ABC Limited makes three products; A, B and C. Details of product direct costs and volumes for the period are as follows:

Product

A

B

C

Direct material cost per unit

£5.00

£4.50

£12.50

Direct labour cost per unit

£9.00

£18.00

£27.00

Labour hours per unit

1 hours

2 hours

3 hours

Machine hours per unit

3 hours

6 hours

9 hours

Production volumes for period

3,500

750

750

Total production overheads for the period are £362,500.

ABC Ltd currently recovers overheads on a labour hour basis.

The Finance Director (FD) feels that the current method of recovering overheads is outdated and wishes to consider the application of Activity Based Costing (ABC).                                          

The FD has provided you with the following information.

The breakdown of production overheads between activities for the period is as follows:

Activities

% of total overheads

Set up costs

15

Machinery costs

25

Quality Inspections

15

Ordering

10

Labour related costs

35

Total

100

You have the following statistical data about the cost drivers of each activity for the period:

Cost driver

A

B

C

Number of set ups

25

15

5

Machine hours

See data above

Number of inspections

75

25

50

Number of orders

30

15

15

Labour hours

See data above

Required:

Calculate the total unit cost of the three products using labour hours to recover overheads.

Calculate the total unit cost of the three products using Activity Based Costing.

List two advantages and two disadvantages of Activity Based Costing.

Solutions

Expert Solution

Answer 1: considering labour hours as proxy for overheads for each unit of production

Overhead cost allocated to A= 362500 *(1*3500) /( 1*3500+2*750+3*750) =175000 pounds

Per unit overhead cost for A=50 pounds

Overhead cost allocated to B= 362500 *(2*750) /( 1*3500+2*750+3*750) =75000 pounds

Per unit overhead costs for B=100 pounds

Overhead cost allocated to C= 362500 *(3*750) /( 1*3500+2*750+3*750) = 112375 pounds

Per unit overhead costs =149.83 pounds

Per unit total cost as follows:

Product Direct material direct labour Overhead Unit cost total(pounds)
A 5 9 50 63
B 4.5 18 100 122.50
C 12.5 27 149.83 189.33

ABC costing:

First of all we shall allocate the overhead cost to the cost pool categories . Total overhead =362500 pounds

Activities % of overhead Overhead cost # units driving cost Cost /unit Costs for A Costs for B Costs for C
Set up costs 15% =0.15*362500=54375 =25+15+5=45 1208.33 =25*1208.33=30208.25 =15*1208.33=18124.95 =5*1208.33=6041.65
Machinery cost 25% =0.25*362500=90625 =3*3500+6*750+9*750=21750 4.17 =10500*4.17=43785 =4500*4.17=18765 =6750*4.17=28147.5
Quality inspections 15% =0.15*362500=54375 =75+25+50=150 362.5 =75*362.5=27187.5 =25*362.5=9062.5 =50*362.5=18125
Ordering 10% =0.1*362500=36250 =30+15+15=60 604.17 =30*604.17=18125.10 =15*604.17=9062.55 =15*604.17=9062.55
Labour related costs 35% =0.35*362500=126875 =1*3500+2*750+3*750=7250 17.5 =3500*17.5=61250 =1500*17.5=26250 =2250*17.5=39375
Total 180555.85 81265 100751.7

As per ABC costing,total cost allocated to A as per table is 180555.85 pounds. Therefore per unit overhead cost =180555.85/3500 = 51.59 pounds

Similarly unit overhead cost for B = 81265/750 =108.35 pounds

Unit overhead cost for C = =100751.71/750= 134.34 pounds

Therefore as per ABC costing unit costs are as follows:

Product Direct material Direct labour Overhead Total unit cost(pounds)
A 5 9 51.59 65.59
B 4.5 18 108.35 130.85
C 12.5 27 134.34 173.84

Answer 2: ABC costing needs more information and is more difficult to implement. They encompass multiple activity costs rather than a platwide overhead rate.They are not suitable for external reports.They may allocate period costs as well.


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