Question

How are Nerf N-Strike Elite Dart's made? What manufacturing process is done?  

Answer 1

Nerf N- Strike darts are made through many stages before achieving the final product. Just like any product that we see around us, the Nerf darts are first designed, modelled, analysed and then produced. The production procedure is not too complicated but there is certain uniqueness to the production process like it is with every other product. Since Nerf darts are made up of Foam, analysis is given considerable importance in the production process.

Following is an overview of the production/ manufacturing process :

1. Design : The darts are designed that is a sketch is made of the darts planned to achieve. Once the sketch is made, a 3D model of the same is produced.
2. Analysis : The darts are given material properties and analysed for strength and weight. This being done, the darts are then wind tunnel tested for simulation in different conditions. Various boundary conditions are applied to this simulation which is directly derived from the particular speciality of the dart and the purpose it is intended to serve. The results of the simulation are studied and the best design is taken forward for fabrication.
3. Safety testing : Once the analysis is done, the darts are undergone several safety checks to ensure that the products do no cause harm to the people purchasing them after all they are toys and mainly intended for children to play. Thus, safety checks plays a very vital role.
4. Production : Since this is a very unique product, the exact production process is a trade secret and wouldnt be possible to be known accurately.