Question

In: Finance

Harding Plastic Molding Company On January 11, 2003, the finance committee of Harding Plastic Molding Company...

Harding Plastic Molding Company

On January 11, 2003, the finance committee of Harding Plastic Molding Company

(HPMC) met to consider eight capital budgeting projects. Present at the meeting were Robert L.

Harding, president and founder; Susan Jorgensen, comptroller; and Chris Woelk, head of

research and development. Over the past five years, this committee has met every month to

consider and make a final judgment on all proposed capital outlays brought up for review during

the period.

Harding Plastic Molding Company was founded in 1982 by Robert L. Harding to produce

plastic parts and molding for the Detroit automakers. For the first 10 years of operations, HPMC

has worked solely as a subcontractor for the automakers, but since then the company has made

strong efforts to diversify in order to avoid the cyclical problems faced by the auto industry. By

1998, this diversification attempt had led HPMC into the production of over 1,000 different

items, including kitchen utensils, camera housings, and photographic and recording equipment. It

had also led to an increase in sales 500 percent during the period 1992-2002. As this dramatic

increase in sales was paralleled by a corresponding increase in production volume, HPMC was

forced, in late 2001, to expand production facilities. This plant and equipment expansion

involved capital expenditures of approximately $10.5 million and resulted in an increase of

production capacity of about 40 percent. Because of this increased production capacity, HPMC

has made a concerted effort to attract new business and, consequently, has recently entered into

contracts with a large toy firm and a major discount department store chain. Still, non-autorelated

business represents only 32 percent of HPMC’s overall business. Thus, HPMC has

continued to solicit nonautomotive business, and as a result of this effort and its internal research

and development, the firm has four sets of mutually exclusive projects to consider at this month’s

finance committee meeting.

Over the past 10 years, HPMC’s capital budgeting approach has evolved into a somewhat

elaborate procedure in which new proposals are categorized into three areas: profit, research and

development, and safety. Projects falling into the profit or research and development area are

evaluated using present value technique, assuming a 10 percent discount rate; those falling into

the safety classification are evaluated in a more subjective framework. Bedsides the requirement

that research and development projects receive favorable results from the present value criteria, a

total dollar limit is assigned to projects of this category – typically about $750,000 per year. This

limitation was imposed by Harding primarily because of the limited availability of quality

researchers in the plastics industry. He felt that if more funds than this were allocated, “we

simply couldn’t find the manpower to administer them properly.” The benefits derived from

safety projects, on the other hand, are not measured in terms of cash flows; hence, present value

methods are not used in their evaluation. Evaluating safety projects is a pragmatically difficult

task requiring quantifying the benefits from these projects into dollar terms. Thus, safety projects

are subjectively evaluated by a management-worker committee with a limited budget. All eight

projects to be evaluated in January are classified as profit projects.

The first set of projects listed on the meeting’s agenda for examination involves the

utilization of HPMC’s precision equipment. Project A calls for the production of vacuum

containers for thermos bottles produced for a large discount hardware chain. The containers

would be manufactured in five different size and color combinations. This project would be

carried out over a three-year period. Project B involves the manufacture of inexpensive

photographic equipment for a national photography outlet. Although HPMC currently has excess

plant capacity, each of these projects would utilize precision equipment whose excess capacity is

limited. Thus, adopting either project would tie up all precision facilities. In addition, the

purchase of new equipment would be both prohibitively expensive and involve a time delay of

approximately two years, thus making projects A and B mutually exclusive. (The cash flows

associated with projects A and B are given in Exhibit 1.)

EXHIBIT 1

Harding Plastic Molding Company

Cash Flows

Year Project A Project B

0 $-75,000 $-75,000

1 10,000 43,000

2 30,000 43,000

3 100,000 43,000

EXHIBIT 2

Harding Plastic Molding Company

Cash Flows

Year Project C Project D

0 $-8,000 $-20,000

1 11,000 25,000

The second set of projects involves the renting of computer facilities over a one-year

period to aid in customer billing and perhaps inventory control. Project C entails the evaluation

of a customer billing system proposed by Advanced Computer Corporation. Under this system,

all the bookkeeping and billing presently being done by HPMC’s accounting department would

now be done by Advanced. In addition to saving bookkeeping costs, Advanced would provide a

more efficient billing system and do a credit analysis of delinquent customers, which could be

used in the future for in-depth credit analysis. Project D is proposed by International Computer

Corporation and includes a billing system similar to that offered by Advanced, as well as an

inventory control system that will keep track of all raw materials and parts in stock and reorder

when necessary, thereby reducing the likelihood of material stockouts, which has become more

and more frequent over the past there years. (The cash flows for projects C and D and given in

Exhibit 2.)

The third decision that faces the financial directors of HPMC involves a newly developed

and patented process for molding hard plastic. HPMC can either manufacture and market the

equipment necessary to mold such plastics or it can sell the patent rights to Polyplastics, Inc., the

world’s largest producer of plastics products. (The cash flows for projects E and F are shown in

Exhibit 3.) At present, the process has not been fully tested, and if HPMC is going to market it

itself, it will be necessary to complete this testing and begin production of plant facilities

immediately. On the other hand, the selling of these patent rights to Polyplastics would involve

only minor testing and refinements, which could be completed within the year. Thus, a decision

between the two courses of action is necessary immediately.

EXHIBIT 3

Harding Plastic Molding Company

Cash Flows

Year Project E Project F

0 $-30,000 $-271,500

1 210,000 100,000

2 100,000

3 100,000

4 100,000

5 100,000

6 100,000

7 100,000

8 100,000

9 100,000

10 100,000

The final set of projects up for consideration concerns the replacement of some of the

machinery. HPMC can go into one of two directions: project G suggests the purchase and

installation of moderately priced and extremely efficient equipment with an expected life of 5

years; while project H advocates the purchase of a similarly priced, although less efficient,

machine with a life expectancy of 10 years. (The cash flows for these alternatives are shown in

Exhibit 4.)

EXHIBIT 4

Harding Plastic Molding Company

Cash Flows

Year Project G Project H

0 $-500,000 $-500,000

1 225,000 150,000

2 225,000 150,000

3 225,000 150,000

4 225,000 150,000

5 225,000 150,000

6 150,000

7 150,000

8 150,000

9 150,000

10 150,000

As the meeting opened, debate immediately centered on the most appropriate method for

evaluating all projects. Harding suggested that since the projects to be considered were mutually

exclusive, perhaps their usual capital budgeting criterion of net present value was inappropriate.

He felt that, in examining these projects, they should be more concerned with some measure of

relative profitability. Both Jorgensen and Woelk agreed with Harding’s point of view, with

Jorgensen advocating a profitability index approach and Woelk preferring to use the internal rate

of return. Jorgensen argued that the use of profitability index would provide a benefit-cost ratio,

directly implying relative profitability, so that they would merely need to rank the projects and

select those with the highest profitability index. Woelk suggested that the calculation of an

internal rate of return would also give a measure of profitability and perhaps be somewhat easier

to interpret. To settle the issue, Harding suggested that they calculate all three measures, as they

would undoubtedly yield the same ranking.

From here the discussion turned to an appropriate approach to the problem of differing

lives among mutually exclusive projects E and F, and G and H. Woelk argued that there really

was no problem here, since all cash flows from these projects could be determined, any of the

discounted cash flow methods of capital budgeting would work well. Jorgensen argued that this

was true, but felt that some compensation should be made for the fact that the projects being

considered did not have equal lives.

What are the NPV, PI, and IRR for projects E and F? Are these projects comparable even though they have unequal lives? Critically evaluate. Which project should be chosen? Assume that these projects are not considered under a capital constraint.  

Solutions

Expert Solution

Calculation of present value of future cashflow:-

Note : DCF stands for discounted cashflow. DCF = Cashflow*discount rate

Calculation of IRR
Year Cashflow Project A Discount rate 27% DCF - A @ 27% Discount rate 28% DCF - A @ 28% Cashflow Project B Discount rate 32% DCF - B @ 32% Discount rate 33% DCF - B @ 33%
1       10,000       0.7874           7,874         0.7813        7,813      43,000      0.7576     32,576       0.7519     32,331
2       30,000       0.6200         18,600         0.6104      18,311      43,000      0.5739     24,679       0.5653     24,309
3     100,000       0.4882         48,819         0.4768      47,684      43,000      0.4348     18,696       0.4251     18,277
      75,293     73,807 75,950 74,917

IRR of Project A = Base rate + (DCF @ 27% - Initial outflow)*100/(DCF @ 27% - DCF @ 28%)

= 27% + (75293-75000)*100/(75293-73807) = 27% + 29300/1486 = 27%+0.2% = 27.2%

IRR of Project B = Base rate + (DCF @ 32% - Initial outflow)*100/(DCF @ 32% - DCF @ 33%)

= 32% + (75950-75000)*100/(75950-74917) = 32% + 95000/1033 = 32%+0.92% = 32.92%

IRR of Project C = (Cashflow at year 1 - Initial cash outflow)/Initial cash outflow

= (11000-8000)/8000 = 3000/8000 =32.5%

IRR of project D = (Cashflow at year 1 - Initial cash outflow)/Initial cash outflow

= (25000-20000)/20000 = 5000/20000 = 25%

IRR of project E = (Cashflow at year 1 - Initial cash outflow)/Initial cash outflow

= (210000-30000)/30000 = 180000/30000 = 60%

Year Cashflow Project F Discount rate 35% DCF - F @ 35%
1    100,000         0.7407         74,074
2    100,000         0.5487         54,870
3    100,000         0.4064         40,644
4    100,000         0.3011         30,107
5    100,000         0.2230         22,301
6    100,000         0.1652         16,520
7    100,000         0.1224         12,237
8    100,000         0.0906           9,064
9    100,000         0.0671           6,714
10    100,000         0.0497           4,974
IRR of Project F = 35%      271,504
Year Cashflow Project G Discount rate 34% DCF - G @ 34% Discount rate 35% DCF - G @ 35% Cashflow Project H Discount rate 28% DCF - H @ 28% Discount rate 27% DCF - H @ 27%
1      225,000       0.7463    167,910       0.7407     166,667     150,000      0.7813    117,188       0.7874    118,110
2      225,000       0.5569    125,306       0.5487     123,457     150,000      0.6104      91,553       0.6200      93,000
3      225,000       0.4156      93,512       0.4064      91,449     150,000      0.4768      71,526       0.4882      73,228
4      225,000       0.3102      69,785       0.3011      67,740     150,000      0.3725      55,879       0.3844      57,660
5      225,000       0.2315      52,079       0.2230      50,178     150,000      0.2910      43,656       0.3027      45,402
6     150,000      0.2274      34,106       0.2383      35,749
7     150,000      0.1776      26,645       0.1877      28,149
8     150,000      0.1388      20,817       0.1478      22,165
9     150,000      0.1084      16,263       0.1164      17,453
10     150,000      0.0847      12,705       0.0916      13,742
508,593 499,491 490,338 504,659

IRR of Project G = Base rate + (DCF @ 34% - Initial outflow)*100/(DCF @ 34% - DCF @ 35%)

= 34% + (508593-500000)*100/(508593-499491) = 34% + 859300/9101 = 34%+0.94% = 34.94%

IRR of Project H = Base rate + (DCF @ 27% - Initial outflow)*100/(DCF @ 27% - DCF @ 28%)

= 27% + (504659-500000)*100/(504659-490338) = 27% + 4659/15062 = 27%+0.33% = 27.33%

Compared data

Sl.No Particulars Project A Project B Project C Project D Project E Project F Project G Project H
1 Present value of future cashflow (above)    109,016       106,935         10,000       22,727       190,909      614,457        852,927        921,685
2

Related Solutions

Harding Plastic Molding Company On January 11, 2003, the finance committee of Harding Plastic Molding Company...
Harding Plastic Molding Company On January 11, 2003, the finance committee of Harding Plastic Molding Company (HPMC) met to consider eight capital budgeting projects. Present at the meeting were Robert L. Harding, president and founder; Susan Jorgensen, comptroller; and Chris Woelk, head of research and development. Over the past five years, this committee has met every month to consider and make a final judgment on all proposed capital outlays brought up for review during the period. Harding Plastic Molding Company...
Harding Plastic Molding Company On January 11, 2003, the finance committee of Harding Plastic Molding Company...
Harding Plastic Molding Company On January 11, 2003, the finance committee of Harding Plastic Molding Company (HPMC) met to consider eight capital budgeting projects. Present at the meeting were Robert L. Harding, president and founder; Susan Jorgensen, comptroller; and Chris Woelk, head of research and development. Over the past five years, this committee has met every month to consider and make a final judgment on all proposed capital outlays brought up for review during the period. Harding Plastic Molding Company...
Harding Plastic Molding Company On January 11, 2003, the finance committee of Harding Plastic Molding Company...
Harding Plastic Molding Company On January 11, 2003, the finance committee of Harding Plastic Molding Company (HPMC) met to consider eight capital budgeting projects. Present at the meeting were Robert L. Harding, president and founder; Susan Jorgensen, comptroller; and Chris Woelk, head of research and development. Over the past five years, this committee has met every month to consider and make a final judgment on all proposed capital outlays brought up for review during the period. Harding Plastic Molding Company...
Compare and contrast plastic injection molding and vacuum forming or molding
Compare and contrast plastic injection molding and vacuum forming or molding
CASE: Queensland Food Corp In early January 2003, the senior-management committee of Queensland Food Corp was...
CASE: Queensland Food Corp In early January 2003, the senior-management committee of Queensland Food Corp was to meet to draw up the firm’s capital budget for the new year. Up for consideration were 11 major projects that totaled over $20.8 million. Unfortunately, the board of directors had imposed a spending limit of only $8.0 million; even so, investment at that rate would represent a major increase in the firm’s asset base of $65.6 million. Thus the challenge for the senior...
Plastic​ Molding, Inc. manufacturers plastic molding for automobiles.​ It’s costing system utilizes two cost​ categories, direct...
Plastic​ Molding, Inc. manufacturers plastic molding for automobiles.​ It’s costing system utilizes two cost​ categories, direct materials and conversion costs. Each product must pass through the Assembly Department and the Testing Department. Direct materials are added at the beginning of production and conversion costs are allocated evenly throughout​ production: Data for the Assembly Department for March 2007​ are: ​Work-in-Process, beginning​ inventory, 60% converted ​ 400 units Units started during March ​ 2,000 units ​Work-in-Process, ending​ inventory, 40% converted ​ 200...
The Molding Division of Cotwold Company manufactures a plastic casing used by the Assembly Division.
The Molding Division of Cotwold Company manufactures a plastic casing used by the Assembly Division. This casing is also sold to external customers for $29 per unit. Variable costs for the casing are $16 per unit and fixed cost is $4 per unit. Cotwold executives would like for the Molding Division to transfer 12,000 units to the Assembly Division at a price of $20 per unit. Assume that the Molding Division has enough excess capacity to accommodate the request.   Required:1. ...
Jackson Company Produces plastic that is used for injection molding applications such as gears for small...
Jackson Company Produces plastic that is used for injection molding applications such as gears for small motors. In 2016, the first year of operations, Jackson produced 4,000 tons of plastic and sold 3,500 tons. In 2017, the production and sales results were exactly reversed. In each year, the selling price per ton was $2,000, variable manufacturing costs were 15% of the sales price of units produced, variable selling expenses were 10% of the selling price of units sold, fixed manufacturing...
Jackson Company produces plastic that is used for injection-molding applications such as gears for small motors....
Jackson Company produces plastic that is used for injection-molding applications such as gears for small motors. In 2016, the first year of operations, Jackson produced 4,100 tons of plastic and sold 3,075 tons. In 2017, the production and sales results were exactly reversed. In each year, the selling price per ton was $ 2,000, variable manufacturing costs were 16% of the sales price of units produced, variable selling expenses were 10% of the selling price of units sold, fixed manufacturing...
Jackson Company produces plastic that is used for injection-molding applications such as gears for small motors....
Jackson Company produces plastic that is used for injection-molding applications such as gears for small motors. In 2019, the first year of operations, Jackson produced 5,700 tons of plastic and sold 4,275 tons. In 2020, the production and sales results were exactly reversed. In each year, the selling price per ton was $2,000, variable manufacturing costs were 18% of the sales price of units produced, variable selling expenses were 9% of the selling price of units sold, fixed manufacturing costs...
ADVERTISEMENT
ADVERTISEMENT
ADVERTISEMENT