Question

In: Statistics and Probability

100 bottles entered a bottle-filling process that has three main stags. The first stage produced 27...

100 bottles entered a bottle-filling process that has three main stags.
The first stage produced 27 defects. The defects were found in 10 bottles.5 of them is reworked.
The second stage produced 57 defects . The defects were found in 15 bottles.10 of them is reworked.
The third stage produced 64 defects. The defects were found in 20 bottles.10 of them is reworked.
Determine and explain each of the following:
4. FTY for each of the three stages
5. FPY for each of the three stages
6. RTY using the FTY

Solutions

Expert Solution

4. FTY stands for first time yield. Here, the defect reworked are accounted for.

(Equation editor not working, hence typing again)

FTY1 = (100-10+5)/100 = 95/100 = 0.95
FTY2 = (95-15+10)/95 = 90/95 = 0.9474
FTY3 = (90-20+10)/90 = 80/90 = 0.8889

5. FPY stands for first pass yield. Here, the defect reworked are ignored. Also, note that the bottles without defect from the earlier stage are used as input for the next stage.

(Equation editor not working, hence typing again)

FPY1 = (100-10)/100 = 90/100 = 0.9
FPY2 = (95-15)/95 = 80/95 = 0.8421
FTY3 = (90-20)/90 = 70/90 = 0.7778

6. RTY stands for Rolled Throughput Yield. It is the probability of passing through all the steps after including the reworking. So, here, we have:

(Equation editor not working, hence typing again)

RTY = FTY1 * FTY2 * FTY3 = 0.95 * 0.9474 * 0.8889 = 0.8.


Related Solutions

Consider the bottle-filling process, which has a lower specification limit of 0.99 liter and an upper...
Consider the bottle-filling process, which has a lower specification limit of 0.99 liter and an upper specification limit of 1.01 liters. The standard deviation is 0.005 liter and the mean is 1 liter. The company wants to reduce its defective probability from 45,500 PPM to 1000 PPM. A. Determine the current Capability index. B. Determine the new aspired capability index. C. To what level would they have to reduce the standard deviation in the process to meet this target?
A process used in filling bottles with soft drink results in net weights that are normally...
A process used in filling bottles with soft drink results in net weights that are normally distributed, with a mean of 2 liters and a standard deviation of 0.05 liter. Bottles filled to less than 95% of the listed net weight can make the manufacturer subject to penalty by the state office of consumer affairs; bottles filled above 2.10 liters may cause excess spillage upon opening. What proportion of the bottles will contain Between 1.90 and 2.0 liters? At least...
In an effort to reduce plastics, a shampoo bottle filling process is using machines to fill...
In an effort to reduce plastics, a shampoo bottle filling process is using machines to fill reusable bottles labeled 200 ml. The amount of shampoo filled in a bottle is normally distributed with the mean 205 ml and standard deviation 2 ml. a. A bottle filled with more than 210 ml of shampoo will overflow. Suppose you need to ensure that no more than 0.15% of the bottles will overflow in the filling process. Assume that you can calibrate the...
Greene Corporation manufactures a drink​ bottle, model CL24. During 2017​, Greene produced 170,000 bottles at a...
Greene Corporation manufactures a drink​ bottle, model CL24. During 2017​, Greene produced 170,000 bottles at a total cost of $714,000. Young Corporation has offered to supply as many bottles as Greene wants at a cost of $4.10 per bottle. Greene anticipates needing 186,000 bottles each year for the next few years. 1. a. What is the average cost of manufacturing a drink bottle in 2017​? How does it compare to Young​'s ​offer? b. Can Greene use the answer in requirement...
Phillip, the proprietor of a vineyard, estimates that the first 9400 bottles of wine produced this...
Phillip, the proprietor of a vineyard, estimates that the first 9400 bottles of wine produced this season will fetch a profit of $7 per bottle. However, the profit from each bottle beyond 9400 drops by $0.0004 for each additional bottle sold. Assuming at least 9400 bottles of wine are produced and sold, what is the maximum profit? (Round your answer correct to the nearest cent.) _____$ What would be the profit/bottle in this case? (Round the number of bottles down...
C&A sells 600 bottles of a dietary supplement per week at $100 per bottle. The supplement...
C&A sells 600 bottles of a dietary supplement per week at $100 per bottle. The supplement is ordered from a supplier who charges C&A $30 per order and $50 per bottle. C&A’s annual holding cost percentage is 40%. Assume C&A operates 50 weeks in a year. What is C&A’s total ordering and holding cost per year if C&A orders 500 bottles at a time?
BioMorphs Corporation produces three products in a monthly joint production process. During the first stage of...
BioMorphs Corporation produces three products in a monthly joint production process. During the first stage of the process liquids and chemicals costing $60,000 are heated and three different compounds emerge: 3,000 gallons of Molecue worth $22 per gallon are created from the steam; 10,000 gallons of Borphue worth $15 are drained from the tank; and 1,000 gallons of the tank residue, labeled as Polygard, are sold as fertilizer for $5.50 per gallon. Before Molecue is sold, it must be purified...
BioMorphs Corporation produces three products in a monthly joint production process. During the first stage of...
BioMorphs Corporation produces three products in a monthly joint production process. During the first stage of the process liquids and chemicals costing $78,400 are heated and three different compounds emerge: 3,000 gallons of Molecue worth $22 per gallon are created from the steam; 10,000 gallons of Borphue worth $15 are drained from the tank; and 1,000 gallons of the tank residue, labeled as Polygard, are sold as fertilizer for $7.50 per gallon. Before Molecue is sold, it must be purified...
Suppose a brewery has a filling machine that fills 12-ounce bottles of beer. It is known...
Suppose a brewery has a filling machine that fills 12-ounce bottles of beer. It is known that the amount of beer poured by this filling machine follows a normal distribution with a mean of 12.10 ounces and a standard deviation of .04 ounces. The company is interested in reducing the amount of extra beer that is poured into the 12 ounce bottles. The company is seeking to identify the highest 1.5% of the fill amounts poured by this machine. For...
A machine used for filling plastic bottles with a soft drink has a target mean fill...
A machine used for filling plastic bottles with a soft drink has a target mean fill volume of 2.9 liters and a known standard deviation of 0.05 liter. State the sampling distribution of the sample mean, if you obtain a random sample of 25 bottles. Options- X bar ~ N(2.9, 0.01) X ~ N(2.9, 0.01) X ~ N(2.9, 0.05)
ADVERTISEMENT
ADVERTISEMENT
ADVERTISEMENT