If your weekly capacity is 500 units and your cutomer orders 700 units for delivery in...

If your weekly capacity is 500 units and your cutomer orders 700 units for delivery in fiscal week 40 (3 weeks from now), which of the following are viable / good options?

Group of answer choices

A. Change the plan - build some units late

B. Change the plan - build some units early

C. Get more capacity (OT)

D. Kaizen / eliminate muda

E. Turn down the order

Expert Solution

A. Change the plan - build some units late - This is not a viable option because producing some units late will cause other orders to suffer and will dissatisfy other customers.

B. Change the plan - build some units early - This is perhaps the best option if capacity exists for producing these units early. This is one of the viable options.

C. Get more capacity (OT) - If 'B' becomes not viable due to no capacity left, overtime is another option to implement some extra production and meet the new order.

D. Kaizen / eliminate Muda - This is also a viable option in that we have 3-weeks to deliver which is not very less considering a small and temporary improvement to have some additional capacity (e.g. develop a manual line of Flexi-line to produce some extra units)

E. Turn down the order - This is not a very good option as it will directly cause customer dissatisfaction.

keosha answered 2 years ago

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