In: Accounting
Magnum Company manufactures two different products, A and B. In the past, the company has allocated its plant wide manufacturing overhead costs based on direct labour hours. The new controller suggests that the company consider assigning overhead costs to the products using either traditional activity-based costing or time-determined activity-based costing. After studying the manufacturing activities and costs, the controller collected the following data for last year:
Item |
Product A |
Product B |
Units produced and sold |
3,000 |
5,000 |
Direct labour hours used |
25,000 |
75,000 |
Direct labour cost |
$500,000 |
$1,500,000 |
Number of times handled |
6,000 |
15,000 |
Number of cuts |
3,000 |
10,000 |
Number of design changes |
50 |
25 |
Number of product setups |
200 |
100 |
The manufacturing overhead costs incurred last year were $175,000. 7,000 hours of support time were used. Other information is as follows:
Activity |
Total Time % |
Unit Time in Hours |
|
Handling |
50% |
.1 |
|
Cutting |
25% |
.1 |
|
Design changes |
15% |
15 |
|
Setups |
10% |
3 |
|
Total |
100% |
The direct material cost for product A is $30 per unit, and $35 per unit for product B.
Required:
a. |
Determine the unit cost of each product using traditional activity-based costing. Show your calculations. |
b. |
Determine the unit cost of each product using time-determined activity-based costing. Show your calculations. |
c. |
Explain why the unit costs differ between requirements a and b. |
d. |
Assume that Magnum Company produces 30 different products in a complex manufacturing environment involving many more than four activities. Which of the two costing methods would you recommend, and why? |
a. Unit cost of each product using traditional activity based costing:-
Allocation of Manufacturing overhead using traditional activity based costing
Segregation of total support hours into different cost drivers:-
Support hours used by product A & B
A | B | |
Handling | 3500/(6000+15000)*6000=1000 hours | 3500/21000*15000=2500hours |
Cutting | 1750/(3000+10000)*3000= 403.85 hours | 1750/13000*10000=1346.15 hours |
Design changes | 1050/75*50=700 hours | 1050/75*25=350 hours |
Setips | 700/300*200=466.67 hours | 700/300*100=233.33 hours |
Total hours | 2570.52 hours | 4429.48 hours |
Predetermined Allocation of manufacturing overhead = 175000/7000 = 25
Allocation of manufacturing overhead in both products:-
So,Finally calculation of unit cost would be:-
Product A | Product B | |
Direct Material | $30 | $35 |
Direct labour | 500000/3000=$166.66 | 1,500,000/5000=$300 |
Manufacturing overhead | 64263/3000=$21.421 | 110,737/5000=$22.15 |
Total Unit Cost | $218.081 | $357.15 |
a. Unit cost of each product using time determined activity based costing:-
Allocation of support hours in cost driver of products
Product A | Product B | |
Handling | 3000*0.1 =300 | 5000*0.1 =500 |
Cutting | 3000*0.1=300 | 5000*0.1 =500 |
Design changes | 50*15=750 | 25*15=375 |
Setups | 200*3=600 | 100*3=300 |
Total hours | 1950 | 1675 |
Predetermined Allocation of manufacturing overhead = 175000/7000 = $25
Allocation of manufacturing overhead in both products:-
So,Finally calculation of unit cost would be:-
Product A | Product B | |
Direct Material | $30 | $35 |
Direct labour | 500000/3000=$166.66 | 1,500,000/5000=$300 |
Manufacturing overhead | 48,750/3000= $16.25 | 41875/5000=8.38 |
Total Unit Cost | $182.91 | $343.38 |
c. Unit cost differ between both way of allocation of overhead, because in 2nd method exact how much support hours were using in products allocated. and afterwards manufacturing overhead were charged accordingly.
d.Time determined ABC costing is recommended because in this method we determine how much support hours are being used in each product and accordingly we can charge the exact amount of overhead into them.