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Question 40 Maplewood Company must decide whether to make or buy some of its components. The...

Question 40

Maplewood Company must decide whether to make or buy some of its components. The costs of producing 60,000 switches for its generators are as follows.
Direct materials $30,000 Variable overhead $45,000
Direct labour 42,000 Fixed overhead 60,000

Instead of making the switches at an average cost of $2.95 ($177,000 ÷ 60,000), the company has an opportunity to buy the switches at $2.75 per unit. If the company purchases the switches, all the variable costs and one-third of the fixed costs will be eliminated.

(a)

Prepare an incremental analysis showing whether the company should make or buy the switches. (Round per unit answers to 2 decimal places, e.g. 15.25. If an amount reduces the net income then enter with a negative sign preceding the number e.g. -15,000 or parenthesis, e.g. (15,000).)
Per Unit Make Buy Net Income
Increase
(Decrease)
Number of units:

Manufacturing overheadTotal annual costCost of good soldPurchase priceVariable manufacturing costsFixed manufacturing costs

$ $ $ $

Fixed manufacturing costsCost of good soldManufacturing overheadVariable manufacturing costsTotal annual costPurchase price

Fixed manufacturing costsPurchase priceTotal annual costManufacturing overheadCost of good soldVariable manufacturing costs

Variable manufacturing costsFixed manufacturing costsPurchase priceTotal annual costCost of good soldManufacturing overhead

$ $ $
The company should

makebuy

the components.

Solutions

Expert Solution

Incremental analysis

  

Per unit

Make

Buy

Net income Increase/Decrease

Number of units

60,000

Variable manufacturing cost

$1.95

117,000

0

117,000

Fixed manufacturing cost

60,000

40,000

20,000

Purchase price

$2.75

0

165,000

- 165,000

Total cost

$177,000

$205,000

- $28,000

The company should make the components.

Incremental gain from making = $28,000

Direct labor cost = $42,000

Direct material cost = $30,000

Variable overheads = $45,000

Variable manufacturing cost = Direct material cost + Direct labor cost + Variable overheads

= 30,000 + 42,000 + 45,000

= $117,000

Fixed overheads = $60,000

Avoidable fixed overheads = 60,000 x 1/3

= $20,000

Unavoidable fixed overheads = Fixed overheads - Avoidable fixed overheads

= 60,000 - 20,000

= $40,000

Outside supplier's price = $2.75 per unit

Total amount to be paid to the outside supplier = Number of units x Price per unit

= 60,000 x 2.75

= $165,000

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