In: Accounting
Benson Pharmaceuticals uses a process-costing system to compute the unit costs of the over-the-counter cold remedies that it produces. It has three departments: Picking, Encapsulating, and Bottling. In Picking, the ingredients for the cold capsules are measured, sifted, and blended. The mix is transferred out in litre containers. The encapsulating department takes the powdered mix and places it in capsules. One litre of powdered mix converts into 1,500 capsules. After the capsules are filled and polished, they are transferred to Bottling, where they are placed in bottles that are then affixed with a safety seal, lid, and label. Each bottle receives 50 capsules. During March, the following results are available for the first two departments: Picking Encapsulating Beginning inventories: Physical units 10 litres 4,000 Costs: Materials $252 $32 Labour $282 $20 Overhead ? ? Transferred in - $140 Current production: Transferred out 140 litres 208,000 Ending inventory 20 litres 6,000 Costs: Materials $3,636 $1,573 Transferred in Labour $4,618 $1,944 Overhead ? ? Percentage of completion: Beginning inventory 40% 50% Ending inventory 50% 40% Overhead in both departments is applied as a percentage of direct labour costs. In the picking department, overhead is 200 percent of direct labour. In the encapsulating department, the overhead rate is 150 percent of direct labour. Required:
1. Prepare a production report for the picking department using the weighted average method. Follow the five steps outlined in the chapter. Round to two decimal places for the unit cost.
2 Prepare a production report for the encapsulating department using the weighed average method Follow the five steps outlined in the chapter. Round to four decimal places for the unit cost.
3 Explain why the weighted average method is easier to use than FIFO Explain when weighted average will give about the same results as FIFO.
Solution 1: | ||||||||
Reconciliation of Physical units - Mixing | ||||||||
Particulars | Physical Units | Particulars | Physical Units | |||||
Beginning units | 10 | Unit Completed | 140 | |||||
Unit started | 150 | Ending Units | 20 | |||||
Total Units | 160 | Total Units | 160 | |||||
Computation of Equivalent unit of Production - Weighted Average (Mixing Department) | ||||||||
Particulars | Physical Units | Material | Conversion (Labor + Overhead) | |||||
Unit completed & Transferred out | 140 | 140 | 140 | |||||
Closing WIP: | 20 | |||||||
Material (50%) | 10 | |||||||
Conversion (50%) | 10 | |||||||
Equivalent units of production | 160 | 150 | 150 | |||||
Computation of Cost per equivalent unit of Production - Weighted Average (Mixing Department) | ||||||||
Particulars | Material | Conversion (Labor + Overhead) (Direct labor * 300%) | ||||||
Opening WIP | $252.00 | $846.00 | ||||||
Cost Added during March | $3,636.00 | $13,854.00 | ||||||
Total cost to be accounted for | $3,888.00 | $14,700.00 | ||||||
Equivalent units of production | 150 | 150 | ||||||
Cost per Equivalent unit | $25.92 | $98.00 | ||||||
Computation of Cost of ending WIP and units completed & transferred out - Weighted Average (Mixing Department) | ||||||||
Particulars | Material | Conversion (Labor + Overhead) | Total | |||||
Equivalent unit of Ending WIP | 10 | 10 | ||||||
Cost per equivalent unit | $25.92 | $98.00 | ||||||
Cost of Ending WIP (Equivalent unit * Cost per equivalent unit) | $259 | $980 | $1,239 | |||||
Units completed and transferred | 140 | 140 | ||||||
Cost of units completed & Transferred (Unit completed * cost per equivalent unit) | $3,629 | $13,720 | $17,349 | |||||
Total cost accounted for | $18,588 | |||||||
Solution 2: | ||||||||
Reconciliation of Physical units - Encapsulating | ||||||||
Particulars | Physical Units | Particulars | Physical Units | |||||
Beginning units | 4000 | Unit Completed | 208000 | |||||
Unit started | 210000 | Ending Units | 6000 | |||||
Total Units | 214000 | Total Units | 214000 | |||||
Computation of Equivalent unit of Production - Encapsulating Department | ||||||||
Particulars | Physical Units | Transferred in cost | Material | Conversion | ||||
Unit completed & Transferred out | 208000 | 208000 | 208000 | 208000 | ||||
Closing WIP: | 6000 | |||||||
Prior deparment cost (100%) | 6000 | |||||||
Material (100%) | 6000 | |||||||
Conversion (40%) | 2400 | |||||||
Equivalent units of production | 214000 | 214000 | 214000 | 210400 | ||||
Computation of Cost per equivalent unit of Production - Encapsulating Department | ||||||||
Particulars | Transferred in cost | Material | Conversion (Labor + Overhead) (Direct labor * 250%) | |||||
Opening WIP | $140.00 | $32.00 | $50.00 | |||||
Cost Added during March | $17,349.00 | $1,573.00 | $4,860.00 | |||||
Total cost to be accounted for | $17,489.00 | $1,605.00 | $4,910.00 | |||||
Equivalent units of production | 214000 | 214000 | 210400 | |||||
Cost per Equivalent unit | $0.0817 | $0.0075 | $0.0233 | |||||
to 4 places of decimal | ||||||||
Computation of Cost of ending WIP and units completed & transferred out - Encapsulating Department | ||||||||
Particulars | Prior Department Cost | Material | Conversion | Total | ||||
Equivalent unit of Ending WIP | 6000 | 6000 | 2400 | |||||
Cost per equivalent unit | $0.0817 | $0.0075 | $0.0233 | |||||
Cost of Ending WIP (Equivalent unit * Cost per equivalent unit) | $490.2 | $45 | $55.92 | $591.12 | ||||
Units completed and transferred | 208000 | 208000 | 208000 | |||||
Cost of units completed & Transferred (Unit completed * cost per equivalent unit) | $16,993.6 | $1,560 | $4,846.4 | $23,400 | ||||
Total cost accounted for
|
$23,991.12 |