In: Operations Management
Assistants, Inc. uses approximately 28,800 microchips annually. The chips are used at a steady rate during the 250 workdays that the plant operates. The price of each chip is $10.00 and the annual carrying cost is $2.00 per unit per year. The ordering cost is $50. Due to poor supplier delivery, the company has decided to maintain a safety stock (SS) of 1500 units. The lead time for ordering the chips is ten days.
Answer the following questions.
a) What is the average inventory level of chips? units
b) What is the maximum inventory level of
chips? units
c) What is the annual ordering cost? $
d) What is the annual carrying cost? $
e) What is the reorder point in units? units
Given Data,
[ Ch] Holding Cost = USD 2 per unit per Year,
[Co ]Ordering Cost = USD 50 Per Order,
So, [ D ]Annual Demand = 28800 units
Formula for Optimal Order Quantity =
Square Root of [( 2 X D X Co)/ Ch],
Or, Optimal Order Quantity = Square Root of [ (
2 X 28800 X 50)/2]
Or, Optimal Order Quantity = Square Root of [ 1440000] =1200 units
Number of Order = Annual Demand / Optimal Order Quantity
Or, Number of Order = 28800 / 1200=24
Total Annual Ordering Cost = Number of Order X Ordering Cost per Order = 24 X USD 50= 1200
Total Annual Holding Cost = Average Units X Holding Cost per unit per Year
Or, Total Annual Holding Cost = (1200/2) X2 = 1200
Total Annual Purchasing Cost = Annual demand X Purchase cost per Unit = 28800X10 = 288000
Total Annual Cost = Total Annual Ordering Cost + Total Annual Holding Cost + Total Annual Purchasing Cost
Or, Total Annual Cost = 1200+1200+288000=29040
a) What is the average inventory level of chips?= (1200/2)=600 units
b) What is the maximum inventory level of chips? = 1200
units
c) What is the annual ordering cost? $1200
d) What is the annual carrying cost? $1200
e) Formula for Reorder Point = (Average Daily demand X Given Lead Time)+ safety stock=((28800/250)*10)+1500=2652 units