In: Operations Management
Jersey Dairies, Inc. faced increasing competition that
threatened its dominant market share in the Pacific Northwest.
Senior management at the 300-employee dairy food processing company
decided that the best way to maintain or increase market share was
to take the plunge into a quality management (QM) program. Jersey
hired consultants to educate management and employees about the QM
process, and sent several managers to QM seminars. A steering team
of managers and a few employees visited other QM companies
throughout North America.
To strengthen the company’s QM focus, Jersey president Tina Stavros
created a new position called vice-president of quality, and hired
James Alder into that position. Alder, who previously worked as a
QM consultant at a major consulting firm, was enthusiastic about
implementing a complete QM program. One of Alder’s first
accomplishments was convincing management to give every employee in
the organization several days of training in quality measurement
(e.g., Pareto diagrams), structured problem solving, and related QM
practices. Jersey’s largely unskilled workforce had difficulty
learning this material, so the training took longer than expected
and another round was required one year later.
Alder worked with production managers to form continuous
improvement (CI) teams—groups of employees who looked for ways to
cut costs, time, and space throughout the work process. Although
Alder was enthusiastic about CI teams, most supervisors and
employees were reluctant to get involved.
Supervisors complained that the CI teams were “asking too many
questions” about activities in their department. Less than
one-quarter of the production areas formed CI teams because
employees thought QM was a fancy way for management to speed up the
work. This view was reinforced by some of management’s subsequent
actions, such as setting higher production targets and requiring
employees to complete the tasks of those who were absent from
work.
To gain more support for QM, Jersey president Tina Stavros spoke
regularly to employees and supervisors about how QM was their
answer to beating the competition and saving jobs. Although these
talks took her away from other duties, she wanted every employee to
know that their primary objective was to improve customer service
and production efficiency in the company. To encourage more
involvement in the CI teams, Stavros and Alder warned employees
that they must support the QM program to save their jobs. To
further emphasize this message, the company placed large signs
throughout the company’s production facilities that said, “Our Jobs
Depend on Satisfied Customers” and “Quality Management: Our
Competitive Advantage.”
Alder and Stavros agreed that Jersey’s suppliers must have a strong
commitment toward the QM philosophy, so Jersey’s purchasing manager
was told to get suppliers “on board” or find alternative sources.
Unfortunately, the purchasing manager preferred a more collegial
and passive involvement with suppliers, so he was replaced a few
months later.
The new purchasing manager informed suppliers that they should
begin a QM program immediately because Jersey would negotiate for
lower prices in the next contracts and would evaluate their bids
partly based on their QM programs. Twenty months after Jersey
Dairies began its QM journey, Tina Stavros accepted a lucrative job
offer from a large food products company in the Midwest. Jersey
Dairies promoted its vice-president of finance, Thomas Cheun, to
the president’s job.
The board of directors was concerned about Jersey’s falling profits
over the previous couple of years and wanted Cheun to strengthen
the bottom line. Although some CI teams did find cost savings,
these were mostly offset by higher expenses. The company had nearly
tripled its training
budget and had significantly higher paid-time-off costs as
employees took these courses. A considerable sum was spent on
customer surveys and focus groups. Employee turnover was higher,
mainly due to dissatisfaction with the QM program. Just before
Stavros left the company, she received word that several employees
had contacted the Commercial Food Workers Union about organizing
Jersey’s nonunion production workforce.
A group of suppliers asked for a confidential meeting in which they
told Cheun to reconsider the QM demands on them. They complained
that their long-term relationships with Jersey were being damaged
and that other dairies were being more realistic about price,
quality, and delivery requirements. Two major suppliers bluntly
stated that they might decide to end their contracts with Jersey
rather than agree to Jersey’s demands.
Almost two years after Jersey Dairies began QM, Thomas Cheun
announced that James Alder was leaving Jersey Dairies, that the
position of vice-president of quality would no longer exist, and
that the company would end several QM initiatives begun over the
previous two years. Instead, Jersey Dairies, Inc. would use better
marketing strategies and introduce new technologies to improve its
competitive position in the marketplace.
Discussion Questions
1. What perspective of organizational effectiveness did Tina
Stavros and James Alder attempt to apply in this case?
2. Describe how specific elements of that perspective related to
their interventions.
3. Explain what went wrong in this case, using one or more
of the other perspectives of organizational
effectiveness.
1.. Jersey Dairies Ltd confronted increasing competition that compromised its prevailing piece of the overall industry. Over the previous two years, Jersey Dairies has started the execution of Quality Management (QM) to keep up or increment the organization's piece of the pie. A center meaning of value the executives (QM) depicts an administration way to deal with long haul accomplishment through consumer loyalty. In a QM exertion, all individuals from an association take an interest in improving procedures, items, administrations, and the way of life where they work.
Lower costs: QM brings down expenses all through the business framework and association. Since it is a comprehensive quality administration program, QM causes various divisions to convey their necessities, issues and wants with one another, so useful arrangements can be discovered that will enable the association to reduce expenses all through the inventory network, appropriation chain, transporting and getting, bookkeeping and the executive's offices without losing profitability or the capacity to work quickly despite the change.
• Improved Reputation: QM programs have the benefit of improving corporate just as item notorieties in the commercial center, since blunders and imperfect items are found considerably more quickly than under a non-QM framework, and regularly before they are ever sent to market or found in the hands of people in general.
Fewer objections may likewise imply that the assets committed to client assistance can be decreased. A more significant level of consumer loyalty may likewise prompt expanded piece of the overall industry. Representatives will start to relate great execution to a positive result subsequently improving profitability.
3.. Dairies' employees already have a negative attitude toward QMinitiatives. The representatives at Jersey Dairies need both the regular aptitudes and scholarly abilities required to effectively finish the errands engaged with the usage of QM. When taking a gander at "Capacity" in Individual Behavior and Results, Jersey Dairies' workers have beneath normal skills that forestall predominant execution in QM. Jersey Dairies has accepted that the QM preparing gave was adequate to representatives to completely comprehend the association's expectations of such an extraordinary change in strategy. The representatives' denied abilities have made them show an absence of inspiration in effectively actualizing QM; in this manner, the explanation they're hesitant to engage in the QM procedure.
• Increasing Employee Turnover at Jersey Dairies has gotten impressively higher, basically because of disappointment with the QM program. Tina Stavros (not long before leaving Jersey Dairies), got word that few representatives had reached the Commercial Food Workers Union about sorting out Jersey Dairies non-association creation work power. As referenced before, the essential and most urgent purpose behind Jersey Dairies' expanding worker turnover is work disappointment. Occupation fulfilment is the key driver for organization achievement. At the point when the Jersey Diaries' workforce is dejected the likelihood of progress with the execution of QM is amazingly low. Representatives at Jersey Dairies (through employment disappointment) have diminished their work exertion, have placed less vitality into quality, and have expanded non-appearance and delay.
• Suppliers Displeased with QM Demands The usage of QM has made destinations and objectives contrary with Jersey Diaries' providers. The organization's contradicting objectives have made Jersey Dairies experience strife with their providers likely in light of the fact that the absence of chance, capacity, and inspiration to impart successfully. At the point when the new buying supervisor educated providers that they should start a QM program quickly, they increased their view of the contention by expressing they may choose to end their agreements with Jersey Dairies instead of to consent to Jersey's requests. This insufficient convey has caused less inspiration by Jersey Dairies and their providers to impart later on.
• High expenses of time Jersey's generally untalented workforce experienced issues learning this material, so the preparation took longer than anticipated and another round was required one year later.
The principle issue with Jersey's underlying execution of QM was that it was done pitifully. Most representatives and even directors weren't totally certain about what QM is and it appears that no one in the organization recognizes what QM is intended to accomplish. Jersey needed to watch its piece of the pie, so they received an in vogue the board style without truly understanding the standards behind.
Some suggestions:
• Knowledge of QM To enable representatives and execute QM inside Jersey Dairies as a proceeding with exertion, everybody in the association must be completely comprehended the association's expectations of such a radical change in strategy and be prepared in the methods of QM.
• Processing Time The primary issue with Jersey's underlying execution of QM was that it was not done upkeep. Accordingly, Jersey Dairies need to give adequate preparing time to representatives to completely comprehend the QM. At long last, a professional Quality Management style will improve Jersey Dairies' profile in the commercial center, which will, at last, assist them with warding off the opposition and hold or even increment their piece of the pie, which their objective in any case.