Question

In: Statistics and Probability

Digital Controls, Inc. (DCI), manufactures two models of a radar gun used by police to monitor...

Digital Controls, Inc. (DCI), manufactures two models of a radar gun used by police to monitor the speed of automobiles. Model A has an accuracy of plus or minus 1 mile per hour, whereas the smaller model B has an accuracy of plus or minus 3 miles per hour. For the next week, the company has orders for 100 units of model A and 150 units of model B. Although DCI purchases all the electronic components used in both models, the plastic cases for both models are manufactured at a DCI plant in Newark, New Jersey. Each model A case requires 4 minutes of injection-molding time and 6 minutes of assembly time. Each model B case requires 3 minutes of injection-molding time and 8 minutes of assembly time. For next week, the Newark plant has 600 minutes of injection-molding time available and 1,080 minutes of assembly time available. The manufacturing cost is $10 per case for model A and $6 case for model B. Depending upon demand and the time available at the Newpark plant, DCI occasionally purchases cases for one or both models from an outside supplier in order to fill customer orders that could not be filled otherwise. The purchase cost is $14 for each model A case and $9 for each model B case. Management wants to develop a minimum cost plan that will determine how cases of each model should be produced at the Newark plant and how many cases of each model should be purchased. The following decision variables were used to formulate a linear programming model for this problem:

AM = number of cases of model A manufactured

BM = number of cases of model B manufactured

AP = number of cases of model A purchased

BP = number of cases of model B purchased

The linear programming model that can be used to solve this problem as follows:

Min 10AM + 6BM + 14AP + 9BP
s.t.
1AM + + 1AP = 100   Demand for model A
1BM + 1BP = 150   Demand for model B
4AM + 3BM 600   Injection molding time
6AM + 8BM 1,080   Assembly time
AM, BM, AP, BP ≥ 0

The sensitivity report is shown in the figure below.

Optimal Objective Value = 2170.00000
Variable Value Reduced Cost
AM 100.00000 0.00000
BM 60.00000 0.00000
AP 0.00000 1.75000
BP 90.00000 0.00000
Constraint Slack/Surplus Dual Value
1 0.00000 12.25000
2 0.00000 9.00000
3 20.00000 0.00000
4 0.00000 -0.37500
Variable Objective
Coefficient
Allowable
Increase
Allowable
Decrease
AM 10.00000 1.75000 Infinite
BM 6.00000 3.00000 2.33333
AP 14.00000 Infinite 1.75000
BP 9.00000 2.33333 3.00000
Constraint RHS
Value
Allowable
Increase
Allowable
Decrease
1 100.00000 11.42857 100.00000
2 150.00000 Infinite 90.00000
3 600.00000 Infinite 20.00000
4 1080.00000 53.33333 480.00000
  1. Interpret the ranges of optimality for the objective function coefficients. If there is limit, then enter the text "NA" as your answer. If required, round your answers to two decimal place.
    Ranges of Optimality
    Decision Variable lower limit upper limit
    AM
    BM 9
    AP
    BP


    If one  of the objective function coefficients is/are changed within the ranges above the optimal solution will not  change.
  2. Suppose that the manufacturing cost increases to $11.20 per case for model A. If your answer is zero then enter "0".
    Model Varaible Optimal Solution
    AM 100
    BM 60
    AP 0
    BP 90

    Total Cost: $ 2290.00
  3. Suppose that the manufacturing cost increases to $11.20 per case for model A and the manufacturing cost for model B decreases to $5 per unit. Would the optimal solution change? If your answer is zero then enter "0".

    Yes

    What is the new optimal solution?

    Model Varaible Optimal Solution
    AM
    BM
    AP
    BP

    Total Cost: $  

Solutions

Expert Solution

Solution:

A.  

Decision Variable

Ranges of Optimality

AM

No lower limit to 11.75

BM

3.667 to 9

AP

12.25 to No Upper Limit

BP

6 to 11.333

             Provided a single change of an objective function coefficient is within its above range, the optimal solution

            

AM

100

BM

60

AP

0

BP

90

             AM = 100, BM = 60, AP = 0, and BP = 90 will not change.

       B.   This change is within the range of optimality.

             The optimal solution remains AM = 100, BM = 60, AP = 0, and BP = 90.

             The $11.20 - $10.00 = $1.20 per unit cost increase will increase the total cost to $2170 = $1.20(100) = $2290.

       C.  

Variable

Cost

Change

Allowable Increase/Decrease

Percentage

Change

AM

10

Increase 1.20

11.75 - 10 = 1.75

(1.20/1.75)100 = 68.57

BM

6

Decrease 1

6.0 - 3.667 = 2.333

(1/2.333)100 = 42.86

111.43

             111.43% exceeds 100%; therefore, we must resolve the problem.

             Resolving the problem provides the new optimal solution:            

AM

0

BM

135

AP

100

BP

15

       AM = 0, BM = 135, AP = 100, and BP = 15; the total cost is $22,100.


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