Question

In: Operations Management

Ekin Shoes is coordinating the shipments that happen across its supply chain and determining where to...

Ekin Shoes is coordinating the shipments that happen across its supply chain and determining where to build new distribution centers. The chain starts with shoe factories outside of the United States. The shoes are then put on ships for transfer to one the US ports. From the ports the shoes are shipped to one regional distribution center. The distribution centers then disburse the shoes to smaller warehouses for distribution to the retailers. Ekin has determined that the factories, ports and warehouses will remain the same for the next year, but the locations of the distribution centers will be newly decided by choosing between five possible locations. The five locations have different lease amounts for next month.

Shoe Factories

Ports

Possible Distribution

Center Locations

Warehouses

Brazil

Los Angeles

Atlanta

Chattanooga

Argentina

San Diego

Las Vegas

Denver

China

Baltimore

St. Louis

Minneapolis

Mexico

New Orleans

Indianapolis

Seattle

Ukraine

Philadelphia

Boston

Dallas

The file “Ekin Shoes” contains the costs breakdowns for producing the shoes at the factories and transferring them across each part of the supply chain. The transfer costs are given in $1000s per container. The distribution center lease costs are in $1000s. The demands at each warehouse and the capacities of all other facilities are also given. Find the minimum total cost solution for transporting the shoes from factories to warehouses.

FIle\

Production and transfer costs for shoe factories and ports per intermodal container ($1000s)
Los Angeles San Diego Baltimore New Orleans Capacity
Brazil $          23.00 $    21.00 $         15.00 $          16.00 170
Argentina $          24.00 $    25.00 $         19.00 $          19.00 570
China $          19.00 $    21.00 $         27.00 $          29.00 410
Mexico $          27.00 $    24.00 $         11.00 $            5.00 480
Ukraine $          32.00 $    32.00 $           9.00 $          13.00 250
Transfer costs for ports and DCs per intermodal container ($1000s)
Atlanta Las Vegas St. Louis Indianapolis Philadelphia Capacity
Los Angeles $          10.00 $      6.00 $           7.50 $            9.00 $         12.00 500
San Diego $          11.00 $      5.00 $           8.50 $          10.00 $         11.00 500
Baltimore $            8.00 $    13.00 $         10.00 $            7.00 $           3.00 500
New Orleans $            4.00 $      9.00 $           6.60 $            5.00 $           8.00 700
Transfer costs for DCs and warehouses per intermodal container ($1000s)
Chattanooga Denver Minneapolis Seattle Boston Dallas Capacity Lease Cost ($1000s)
Atlanta $            1.50 $      5.60 $           5.80 $            8.70 $           7.90 $    4.30 1000 $                 4,413.00
Las Vegas $            4.80 $      2.20 $           4.00 $            4.30 $         10.10 $    6.50 1000 $                 6,430.00
St. Louis $            2.40 $      2.50 $           2.70 $            7.70 $           8.20 $    3.90 1000 $                 4,808.00
Indianapolis $            2.20 $      5.00 $           3.10 $          10.30 $           6.30 $    4.70 1000 $                 5,388.00
Philadelphia $            4.60 $      9.60 $           7.00 $          12.90 $           1.40 $    5.30 1000 $                 4,881.00
Demand 225 195 640 310 185 290

Solutions

Expert Solution

Formulation in Excel

Final Result

From/ To L' Angeles San Diego Baltimore N'Orleans Totals Capacity $26,475
Brazil 0 0 170 0 170 170 $11,586
Argentina 90 145 80 220 535 570 $17,746
China 410 0 0 0 410 410 Total Cost $55,807
Mexico 0 0 0 480 480 480
Ukraine 0 0 250 0 250 250
Total IN 500 145 500 700
Total OUT 500 145 500 700
From/ To Atlanta Las Vegas St. Louis In'polis Phil'hia Totals Capacity
L' Angeles 0 0 500 0 0 500 500
San Diego 0 0 145 0 0 145 500
Baltimore 0 0 0 0 500 500 500
N'Orleans 0 0 355 0 345 700 700
Totals IN 0 0 1000 0 845
Totals OUT 0 0 1000 0 845
From/ To Chat'oga Denver Min'polis Seattle Boston Dallas Select (Yi) Totals (Xi)
Atlanta 0 0 0 0 0 0 0 0
Las Vegas 0 0 0 0 0 0 0 0
St. Louis 0 195 495 310 0 0 1 1000
In'polis 0 0 0 0 0 0 0 0
Phil'hia 225 0 145 0 185 290 1 845
Totals 225 195 640 310 185 290
Demand 225 195 640 310 185 290

As per the solution, the DC's at St. Louis and Philadelphia should be selected and operated only.


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