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The gas that comes out of a gasoline stabilizer has the following composition by volume: C3H8 8%, CH4 78%, C2H6 10%, and C4H10 4%. This gas that comes out at 90 ° F and 16 psi of absolute pressure is supplied at the rate of 70,000 ft3 / h to a gas conversion plant, where the following reactions take place:
CnH2n + 2 + n H2O n CO + (2n + 1) H2
CO + H2O CO2 + H2.
CnH2n + 2 gases are converted to 95% and 90% of CO that also reacts, depending on the reactions. Make a process diagram and calculate:
a) Average molecular weight of the gas coming out of stabilizer.
b) Weight of the gas supplied to the conversion plant in lb / h.
c) Weight of the H2 that leaves the converter plate in lb / h.
d) Composition in volume of the gases that leave the converter plant.
Thank you!
Feed composition
C3H8 - 8%
CH4 - 78%
C2 H6. - 10%
C4 H10 - 4%
M.W of propane = 3(12)+(8)= 44
M.W of methane = 12+4 = 16
M.W of ethane = 2(12)+6 = 30
M.W of butane = 4(12)+10 = 58
M.W(avg)= 44(0.08)+ 16(0.78)+ 30(0.10) + 58(0.04)= 21.32
B)
V = 70000 ft3/h = 1982.1792 m3/h
T = 90°F = 32.22°C = 305.372 K
P = 16 psi
1 psi = 6894.757 Pa
16 psi = 110316.112 Pa
n = PV/(RT)
n = (110316.112×1982.1792)/(8.314×305.372)
n = 86127.658 mol/h = 86.12765 Kmol/h
Feed analysis
Component | mol% | Kmol/h | M.W(Kg/Kmol) | kg/h. |
Propane | 8 | 6.8902 | 44 | 303.168 |
Methane | 78 | 67.1795 | 16 | 1074.872 |
Ethane | 10 | 8.6127 | 30 | 258.381 |
Butane | 4 | 3.4451 | 58 | 199.8158 |
Total | 100 | 86.12765 | 1836.2368 |
Mass flow rate of gas = 1836.2368 Kg/h
1 Kg = 2.205 lb
Mass flow rate of gas = 4048.9021 lb/h
C)
The reactions occurring are
Conversion is 95%
Conversion of CO - 90%
Moles of H2 produced
= (6.8902((2×3)+1) + 67.1795((2×1)+1)+ 8.6127((2×4)+1)+ 3.4451 ((2×2)+1)))(0.95)= 327.2842 Kmol/h
M.w of H2 = 2 Kg/Kmol
Mass of H2 produced = 327.2842(2)=
654.5684 Kg/h
1 Kg = 2.205 lb
Mass of H2 produced = 654.5684(2.205)= 1443.323 lb/h
Moles of CO produced =( 6.8902(3)+ 67.1795(1)+8.6127(2) + 3.4451(4))(0.95)= 112.9131 Kmol/h
90% of CO reacts
D)
Composition of outlet gases
mol% = vol%
Component | Kmol/h | mol% |
Propane | 6.8902(0.05)= 0.34451 | 0.0775 |
Methane | (67.1795)0.05)= 3.3589 | 0.7562 |
Ethane | 8.6127(0.05)= 0.430635 | 0.0969 |
Butane | 3.4451(0.05)= 0.17225 | 0.03878 |
CO | 11.2913 | 2.542 |
CO2 | 101.6217 | 22.879 |
H2 | 327.2842 | 73.686 |
Total | 444.158 | 100 |
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