In: Accounting
Hello,
Just want to compare.
Thanks,
Denver Cabinets Company (DCC) produces and sells specialty wooden cabinets. Production
is machine-intensive. DCC’s variable costs are direct materials, variable machining costs
and sales commissions. Robert Denver, the owner, is planning production for 2011.
Salespeople are paid a 6% commission on each Colonial or Modern models sold and an 8%
commission on each Distressed model sold. Fixed costs (administrative/selling and
production) total $8,750,000. Annual capacity is 50,000 machine hours which is limited by
the availability of machines. Variable machining costs are $200 per hour.
Type of Wooden Cabinet Annual Demand in Units Selling Price Per Unit Direct Material cost per unit Variable Machining Cost Per Unit
Colonial 4,000 $3,000 $750 $600
Modern 5,000 $2,100 $500 $500
Distressed 30,000 $800 $100 $300
a. Calculate the machine hours per unit required to satisfy the estimated demand for
each type of cabinet.
b. Calculate the contribution margin per unit earned from each type of cabinet?
c. Advise Mr. Denver on the most profitable product mix based on these three models.
a) Calculation of Machine hours per unit
Colonial | Modern | Distressed | |
Variable Machining Costs per unit ($) | 600 | 500 | 300 |
Variable Machining Costs per hour ($) | 200 | 200 | 200 |
Machine Hours per unit = Variable Machining Costs per unit / Variable Machining Costs per hour | 3 | 2.5 | 1.5 |
b) Calculation of Contribution Margin per Unit:
Colonial | Modern | Distressed | |
Sale Price per unit ($) | 3000 | 2100 | 800 |
Less: Variable Costs ($) | |||
Direct Material per unit ($) | 750 | 500 | 100 |
Variable Machining Costs per unit ($) | 600 | 500 | 300 |
Sales Commission per unit ($) | 180 | 126 | 64 |
Total Variable Cost per unit ($) | 1530 | 1126 | 464 |
Contribution per unit ($) | 1470 | 974 | 336 |
Solution c) After analysing the Contribution per unit, we see that Colonial Model is the most profitable then comes Modern and the least profitable is Distressed.
If we plan to produce as per their annual demand, then following will be the total number of Machine hours required
Colonial | Modern | Distressed | Total | |
Annual Demand Units | 4000 | 5000 | 30000 | 39000 |
Machine Hours per unit | 3 | 2.5 | 1.5 | |
Total Hours required | 12000 | 12500 | 45000 | 69500 |
However, the Annual capacity is only 50,000 Machine hours.
Hence, it is recommended that Colonial and Modern should be produced 100% of the annual demand
Therefore, the total hours required for producing Colonial and Modern = 12000 + 12500 = 24,500 Machine Hours
Machine Hours available for producing Distressed Model:
= Total Capacity - Machine hours utilised by Colonial and Modern Model
= 50000 Hours - 24500 Hours = 25,500 Machine Hours
Hence, the number of units of Distressed Model that can be
produced
= Machine Hours available for producing Distressed Model / Machine
Hour per unit for Distress Model
= 25,500 Hours / 1.5 Hour per unit
= 17,000 Units
Therefore, the product Mix recommended for Mr. Denver is
Colonial | Modern | Distressed | |
No. of Units to be produced | 4000 | 5000 | 17000 |
No. of Machine Hours per unit | 3 | 2.5 | 1.5 |
Total Hours | 12000 | 12500 | 25500 |