In: Civil Engineering
How does the aggregate strength affect normal concrete strength?
The shape and texture of aggregate affects the properties of fresh concrete more than hardened concrete. Concrete is more workable when smooth and rounded aggregate is used instead of rough angular or elongated aggregate. Most natural sands and gravel from riverbeds or seashores are smooth and rounded and are excellent aggregates. Crushed stone produces much more angular and elongated aggregates, which have a higher surface-to-volume ratio, better bond characteristics but require more cement paste to produce a workable mixture.
The surface texture of aggregate can be either smooth or rough. A smooth surface can improve workability, yet a rougher surface generates a stronger bond between the paste and the aggregate creating a higher strength.
The grading or size distribution of aggregate is an important characteristic because it determines the paste requirement for workable concrete. This paste requirement is the factor controlling the cost, since cement is the most expensive component. It is therefore desirable to minimize the amount of paste consistent with the production of concrete that can be handled, compacted, and finished while providing the necessary strength and durability. The required amount of cement paste is dependent upon the amount of void space that must be filled and the total surface area that must be covered. When the particles are of uniform size the spacing is the greatest, but when a range of sizes is used the void spaces are filled and the paste requirement is lowered. The more these voids are filled, the less workable the concrete becomes, therefore, a compromise between workability and economy is necessary.