In: Operations Management
Top Billers processes invoices for business clients. Lately, Top Billers has been getting complaints about errors in the invoices they have processed. The quality manager for Top Billers decides to select one client at random each day and sample all of that client’s invoices to measure the extent of the problem.
a) If the manager decides to construct a u-chart, what values will be used for the center line, lower control limit, and the minimum and maximum values of the upper control limit of the control chart?
b) Create the control chart.
c) Does the process appear to be in statistical control? Why or why not?
d) What conclusion can be drawn about the overall quality of the service Top Billers offers?
No. of Invoices | No. of Invoices | |
Sample | Reviewed | With Errors |
1 | 171 | 2 |
2 | 194 | 1 |
3 | 121 | 3 |
4 | 200 | 0 |
5 | 159 | 1 |
6 | 162 | 3 |
7 | 186 | 4 |
8 | 182 | 1 |
9 | 155 | 2 |
10 | 185 | 2 |
11 | 179 | 4 |
12 | 160 | 3 |
13 | 159 | 1 |
14 | 154 | 1 |
15 | 151 | 2 |
16 | 169 | 0 |
17 | 189 | 3 |
18 | 178 | 4 |
19 | 161 | 2 |
20 | 198 | 1 |
21 | 174 | 1 |
22 | 120 | 2 |
23 | 152 | 3 |
24 | 166 | 4 |
25 | 182 | 3 |
26 | 185 | 2 |
27 | 161 | 5 |
28 | 129 | 1 |
29 | 170 | 4 |
30 | 143 | 1 |
a)
|
0.0132 | |||||
Sample | Reviewed - n | With Errors - c | Defects/ Unit (u) | UCL | LCL | |
1 | 171 | 2 | 0.01 | 0.0396 | -0.0132 | |
2 | 194 | 1 | 0.01 | 0.0380 | -0.0115 | |
3 | 121 | 3 | 0.02 | 0.0446 | -0.0181 | |
4 | 200 | 0 | 0.00 | 0.0376 | -0.0112 | |
5 | 159 | 1 | 0.01 | 0.0406 | -0.0141 | |
6 | 162 | 3 | 0.02 | 0.0403 | -0.0139 | |
7 | 186 | 4 | 0.02 | 0.0385 | -0.0121 | |
8 | 182 | 1 | 0.01 | 0.0388 | -0.0123 | |
9 | 155 | 2 | 0.01 | 0.0409 | -0.0145 | |
10 | 185 | 2 | 0.01 | 0.0386 | -0.0121 | |
11 | 179 | 4 | 0.02 | 0.0390 | -0.0126 | |
12 | 160 | 3 | 0.02 | 0.0405 | -0.0140 | |
13 | 159 | 1 | 0.01 | 0.0406 | -0.0141 | |
14 | 154 | 1 | 0.01 | 0.0410 | -0.0146 | |
15 | 151 | 2 | 0.01 | 0.0413 | -0.0148 | |
16 | 169 | 0 | 0.00 | 0.0397 | -0.0133 | |
17 | 189 | 3 | 0.02 | 0.0383 | -0.0119 | |
18 | 178 | 4 | 0.02 | 0.0391 | -0.0126 | |
19 | 161 | 2 | 0.01 | 0.0404 | -0.0140 | |
20 | 198 | 1 | 0.01 | 0.0377 | -0.0113 | |
21 | 174 | 1 | 0.01 | 0.0394 | -0.0129 | |
22 | 120 | 2 | 0.02 | 0.0447 | -0.0183 | |
23 | 152 | 3 | 0.02 | 0.0412 | -0.0148 | |
24 | 166 | 4 | 0.02 | 0.0400 | -0.0136 | |
25 | 182 | 3 | 0.02 | 0.0388 | -0.0123 | |
26 | 185 | 2 | 0.01 | 0.0386 | -0.0121 | |
27 | 161 | 5 | 0.03 | 0.0404 | -0.0140 | |
28 | 129 | 1 | 0.01 | 0.0436 | -0.0171 | |
29 | 170 | 4 | 0.02 | 0.0397 | -0.0132 | |
30 | 143 | 1 | 0.01 | 0.0421 | -0.0156 | |
TOTAL | 4995 | 66 |
The above values are calculated using the formula given below:
b)
c) Yes the process is under control since all the points lie in between the UCL and LCL.
d) The Top Billers offers a good quality service to its customers. The quality is GOOD.