In: Operations Management
Review information for The South African Motor Industry (The South African motor industry originally emerged through the assembly of knock-down kits of parts from abroad. Over the years, these developed into fully fledged manufacturers. This was largely due to the active industrial policies of the apartheid government (in power from 1948 to 1994), which aggressively promoted import substitution. Under apartheid, racial discrimination in the communities was mirrored by racial Fordism: blacks were largely condemned to poorly paid unskilled work. This led to many industries relying on cheap labor to solve systemically imposed inefficiencies.
In the 1970s, a wave of unionization of blacks took place, eclipsing the older, white- dominated trade unions. By the early 1980s, the new (“independent”) unions became increasingly outspoken in opposing the apartheid order. Mass resistance in communities was paralleled by an upsurge in strike action. In the Mercedes-Benz plant in East London, the resistance became so intense that large areas of the factory were rendered no-go areas for management. Finally a grouping of workers occupied the plant, damaging inventories and machinery.
The close of the apartheid era alleviated much of the underlying tension; at the same time, managers began to forge cooperative deals with unions. At Mercedes-Benz, these included very much better pay and working conditions, new opportunities for up-skilling and career advancement and a range of participative mechanisms, giving workers a real say in the process of production. Today, the plant is one of the most productive car plants in the world, and its products have the fewest defects of any Mercedes-Benz plant. While previously the plant was marginal, and by the late 1980s under threat of closure, today it is an integral part of the Mercedes-Benz worldwide production network.) case 3.1 then answer the following questions in accordance with the criteria below (Write 150 word minimum for each question, points will be deducted if each question does not meet the minimum 150-word required for each question):
1. Summarize the study
2. What lessons does the Mercedes-Benz East London plant hold for HR managers worldwide?
3. Is the experience of Mercedes-Benz in East London relevant to other industries.
4. If yes, please explain. If not, why not, please explain.
1. As the summary based on several points and information which are
Market Overview
The automotive sector in South Africa is the mainstay of the
national industrial base and accounts for 6.9% of GDP (4.4%
manufacturing and 2.5% retail). South Africa improved its global
ranking to 21st (24th in 2014) in the world with a market share of
0.68%. Exports to NAFTA, at $1.66 billion, declined from the $2.04
billion exported in 2016, due to the appreciation of the rand
against the U.S. dollar in 2017. Another reason for the
decline in automotive exports could mainly be attributed to the
decline in catalytic converter exports and vehicle exports to the
United States in 2017. Vehicle exports to the United States, at
40,414 units, were down by 7,213 units from the 47,627 units
exported in 2016. Exports comprised mainly of the left-hand-drive
BMW 3-Series as well as smaller volumes of the new generation
Mercedes-Benz C-Class and the Ford Ranger. The BMW 3-series, of
which the main export destination has been the U.S. market, has
reached the end of its lifecycle and will be replaced by the X3
model. The X3 model will not be exported from South Africa to the
United States in future, as this model is also being manufactured
in the United States.
The automotive industry represents an increasingly important
strategic and catalytic role in the overall South African economy
by impacting directly on many important aspects, such as
contribution to GDP, employment, skills development, economic
linkages, technology and innovation, and making significant
contributions to the fiscus through taxes, and substantial foreign
direct investment. Total automotive revenue in the ambit of the
automotive business sphere in South Africa amounted to over $42
billion in 2017. Exports of automotive products in 2017 accounted
for $13 billion, equating to 13.9% of total South African exports.
However, the automotive export revenue declined in 2017 due to a
stronger rand exchange rate and the time effect of major new model
introductions. The United States and South Africa have expanded
bilateral trade significantly under AGOA, with the growth in
automotive imports from the United States, up to 2017, at 361% in
nominal rand value terms, proportionally much higher than the
growth in South African automotive exports to the United States, at
300.1%. The win-win dispensation for both South Africa and the
United States under AGOA builds goodwill, contributes positively to
sustaining employment in the United States and South African
supplier and vehicle manufacturing industries, and results in
regional development and positive integration momentum. American
automotive corporations are represented in South Africa. Ford Motor
Company SA is the leading automotive manufacturer in South Africa;
however, General Motors SA divested in November 2017 from South
Africa due to declining sales in an increasingly competitive
market.
Several top U.S automotive component suppliers are represented in
South Africa, including Johnson Controls, Lear, TRW Automotive,
Tenneco, Federal Mogul, Delphi, Visteon, and ArvinMeritor, amongst
others. All of these companies have built strong business links
between their South African operations and other international
stakeholders. These established business links enhance the
potential for mutually beneficial trade between the United States
of America and South Africa. The %age increase in automotive
exports from 2001 (when AGOA commenced) to 2013 equaled 306.8%. The
%age increase of automotive exports from the United States to South
Africa was 321.9% during the same time frame.
Original equipment manufacturers (OEMs) and official dealers and
repair specialists work closely together to provide maintenance and
repair services. They also cooperate to ensure warranty service,
driver safety, environmental protection, spare parts availability,
and information about technical improvements. The broader South
African automotive industry incorporates the manufacture,
distribution, servicing and maintenance of motor vehicles and
components. In terms of the trade which supports this industry,
there are approximately 4,600 garages and fuel stations (with the
majority having service workshops as well) plus a further 1,898
specialist repairers; 1,374 new car dealerships holding specific
franchises; an estimated 1,696 used vehicle outlets; about 292
vehicle component manufacturers, together with about 150 others
supplying the industry on a non-exclusive basis; 1,508 specialist
tire dealers and retreaders; 483 engine re-conditioners; 167
vehicle body builders; 2,907 parts dealers; and around 220 farm
vehicle and equipment suppliers.
Automotive Policy
The Automotive Production Development Program (APDP) replaced
the export-oriented Motor Industry Development Program in 2013 with
the aim of stimulating local production of automotive components
while maintaining the incentives for OEMs to manufacture passenger
cars and light commercial vehicles in the country for export and
the local market. One of the attractions of South Africa’s
automotive policy over the past two decades has been its long-term
vision and consistency. The APDP has reinforced policy certainty,
which is critical for the industry to make long-term investment
decisions. The APDP’s focus is on raising local value addition to
enhance the automotive industry’s manufacturing output and export
competitiveness. The automotive sector relies heavily on the
additional economies of scale provided by exports and
competitiveness is critical to its success.
Market Trends
Global new motor vehicle production in 2017 reached a record of
97,302,534 vehicles (2016: 95,057,929 units). This represents an
increase of 2,244,605 vehicles produced or 2.4% compared to the
95.06 million new vehicles produced during 2016. South African
vehicle production decreased to 592,145 vehicles in 2017 from
600,008 units produced in 2016 – a fall of 7,863 vehicles or
-1.3%.
2017 and 2018 turned out to be difficult years for the South
African automotive industry, with domestic new vehicle sales under
pressure, particularly at the dealer level, despite attractive
incentives and a strong contribution by the car rental sector which
accounted for an estimated 12.5% of new car sales during the year.
Industry trading conditions remained intensely competitive with
over 55 brands and 2,872 model derivatives in the new car and light
commercial vehicle sectors, competing for consumers. The
vehicle-ownership ratio in South Africa is in the order of 180
vehicles per 1,000 persons. 2018 vehicle production is
expected to expand to about 635,000 units.
Consumers in South Africa are spoiled for choice. In just about
every segment of the market, every brand has a benchmark product.
This offers car buyers the reportedly widest choice- to-market-size
ratio anywhere in the world. On the light commercial vehicle side
there were 31 brands with 615 model derivatives to choose from. The
car ownership ratio in South Africa is in the order of 180 vehicles
per 1,000 persons.
With respect to Africa’s regional integration agenda, South Africa
remains important for the development of the region. Since South
Africa is a catalyst for the future growth and development in
sub-Saharan Africa, any reduction in trade in automotive products
could have negative implications for growth and development in the
Southern African region. Increased trade between South Africa and
the United States, in the longer term, will create improved
opportunities and demand for U.S. technical expertise, credit and
markets and will also focus on incremental trade and investment
opportunities between the two countries.
2. As the Mercedes Benz in east London gives a strong message to hr managers worldwide are that The Mercedes- Benz plant in East London is part of the C‑Class global production network whose lead plant is in Bremen. The network also encompasses the Mercedes- Benz plant in Tuscaloosa, USA, and the BBAC joint venture plant in Beijing, China. The plant in South Africa’s Eastern Cape province produces C‑Class Sedans for right-hand and left-hand drive markets for export. Since the production launch of the current C‑Class in May 2014, the plant has been producing the fourth generation of the highest volume model series of Mercedes- Benz. Since the summer of 2016, the C‑Class Sedan has also been rolling off the production line in East London as a plug-in hybrid. In 1958 Car Distributors Assembly Ltd. began producing Mercedes- Benz vehicles under contract. In 1984 Daimler-Benz AG acquired a 50.1 percent share in United Cars and Diesel Distributors (UCDD). Since then, the company has been registered as Mercedes- Benz of South Africa (MBSA).
3. The experience of Mercedes Benz London is relevant to others in several ways i.e
They offer internships in the following departments:
Through your internship you will have:
Our Requirements:
4. Upon studying these facts on perfection and all in Mercedes Benz they give serious competition to others in industry as they are
Sub-Sector Best Prospects
The countries of origin for the aftermarket parts imported were
aligned with the main countries of origin for new passenger cars
and commercial vehicles. Imports from the traditional markets such
as Germany, the United States, and the United Kingdom have declined
over recent years, while imports from China have increased,
indicating the cost competitiveness of this increasingly dominant
automotive force. Despite the decline, the United States is still
South Africa’s third highest sourcing country of aftermarket parts
after Germany and China. The main automotive imports from the
United States to South Africa are: light vehicles; OE components;
engine parts; engines; transmission shafts/cranks;
gauges/instruments; axles; tires; and automotive tooling
In addition, there has been a rapid growth in demand for automotive
aftermarket specialty equipment and accessories in South Africa.
This market size is estimated to be between $2–$2.5 billion. In the
last nine years accessorizing and improving performance of vehicles
has transformed from a hobby to a fully-fledged culture of fierce
competition. In the race to individualize and distinguish their
vehicles from others, enthusiasts constantly seek innovative,
authentic specialty components and accessories with little regard
to price. In this lucrative segment, South Africans are highly
receptive to U.S. brands and often follow trends set in the United
States.
The following performance products are sought after by dragsters in
“the race to be the best”: intercoolers; ball bearing turbos;
octane boosters; gauges; racing bolts; performance water injection
systems, high flow injectors; racing clutches; metal head-gaskets;
racing tires, nitro fed boosters, racing pistons; calipers and
racing disk kits; high pressure fuel kits; gas flow cylinder heads;
and dynamometers.
A constant need to distinguish and individualize vehicles creates
opportunities for U.S. suppliers of automotive interior and
exterior accessory products such as body styling kits; racing
seats; alloy wheels; suspension-lowering kits; graphics; steering
wheels; gear and hand-brake pouches; boot spoilers and wings;
aluminum pedals; and xenon light kits.
Opportunities
South African specialty equipment and accessory wholesalers and retailers constantly seek to expand their product range and welcome opportunities to establish distributor/agent agreements with U.S. firms. Most of the performance products are imported directly from the United States, United Kingdom, Italy, and Germany. However, these imports may not necessarily be purchased from the manufacturer or with any exclusivity and/or distributor agreements. This scenario leads to “rogue distributors” and fierce competition amongst wholesalers and smaller retail-customizing and performance shops. South African companies are interested in acquiring U.S. distributorships, however, either U.S. companies do not reply to their inquiries, or the U.S. company’s minimum requirement to ship is too large for the South African importer. This leaves the South African importers without much choice but to engage U.S. agents who consolidate and ship U.S. specialty products that are purchased from “third parties” to them. South African aftermarket importers and wholesalers often attend international exhibitions such as SEMA, AAPEX, Performance Racing Industry, and Automechanika to meet and partner with foreign companies not represented locally.