Question

In: Other

A toy manufacturer makes its own wind-up motors, which are then put into its toys While the toy manufacturing process is continuous


A toy manufacturer makes its own wind-up motors, which are then put into its toys While the toy manufacturing process is continuous, the motors are intermittent flow. Data on the manufacture of the motors appears below.


 Annual demand (D)-50,000 units Daily subassembly production rate = 1,000 

 Setup cost (S) = $85 per batch   Daily subassembly usage rate = 200

Carrying cost = $.20 per unit per year  


 1. To minimize cost, how large should each batch of subassemblies be? 

 2. What is the average inventory for this problem?

 3. What is the total annual inventory cost (holding plus setup) of the optimal behavior in this 3 Marks problem?

Solutions

Expert Solution

Answer 1:- Q* = [2DS/H(1-d/p)]0.5

Q* = [2*50000*85/H0.2(1-200/1000)]0.5

Q*=7288.7

Q* =7289 units

Answer 2:- Maximum inventory level =Q*[1-dp] =7289[1-200/1000] =5831

Average inventory =5831/2 =2915 units

Answer 3:-


Related Solutions

summarize up 150 t0 200 words Toys Dolls Us is a toy manufacturer from Goldtown, Richland,...
summarize up 150 t0 200 words Toys Dolls Us is a toy manufacturer from Goldtown, Richland, with production facilities in Richland, Newland and Farawayland. Dolls Us produces a wide range of toys but is best known for a doll named Carlie. In view of Carlie'ssuccess in the United States, Dolls Us wants to explore the possibility of marketing Carlie in the United Kingdom. Carlie is a Barbie-like doll with a plastic body, artificial hair and three sets of clothes. The...
Process Costing Tempe Manufacturing Company makes a single product that is produced on a continuous basis...
Process Costing Tempe Manufacturing Company makes a single product that is produced on a continuous basis in one department. All materials are added at the beginning of production. The total cost per equivalent unit in process in March 2009 was $4.60, consisting of $3.00 for materials and $1.60 for conversion. During the month, 8,700 units of product were transferred to finished goods inventory; on March 31, 2,000 units were in process, 10 percent converted. The company uses weighted average costing....
Race One Motors is an Indonesian car manufacturer. At its largest manufacturing​ facility, in​ Jakarta, the...
Race One Motors is an Indonesian car manufacturer. At its largest manufacturing​ facility, in​ Jakarta, the company produces subcomponents at a rate of 290 per​ day, and it uses these subcomponents at a rate of 12,800 per year ( of 250 working days).  Holding costs are $2 per item per year, and ordering costs are $31 per order. a, What is the economic production quantity? (ROUND YOUR RESPONSE TO TWO DECIMAL PLACES) b, How many production runs per year will be...
Race One Motors is an Indonesian car manufacturer. At its largest manufacturing? facility, in? Jakarta, the...
Race One Motors is an Indonesian car manufacturer. At its largest manufacturing? facility, in? Jakarta, the company produces subcomponents at a rate of 295 per? day, and it uses these subcomponents at a rate of 12,100 per year? (of 250 working? days). Holding costs are ?$3 per item per? year, and ordering costs are ?$31 per order. a. what is the economic production quantity? (round to two decimal places) b. how many production runs per year will be made? (round...
Race One Motors is an Indonesian car manufacturer. At its largest manufacturing facility, in Jakarta, the...
Race One Motors is an Indonesian car manufacturer. At its largest manufacturing facility, in Jakarta, the company produces subcomponents at a rate of 300 per day, and it uses these subcom-ponents at a rate of 12 500 per year (of 250 working days). Holding costs are $2 per item per year, and ordering costs are $30 per order. a) What is the economic production quantity? b) How many production runs per year will be made? c) What will be the...
please be sure to do part E its the hardest part 3) A toy manufacturer makes...
please be sure to do part E its the hardest part 3) A toy manufacturer makes its own wind-up motors, which are then put into its toys. While the toy manufacturing process is continuous, the motors are intermittent flow. Data on the manufacture of the motors appears below. Annual demand (D) = 50,000 units Daily subassembly production rate = 1,000 Setup cost (S) = $85 per batch Daily subassembly usage rate = 200 Carrying cost = $.20 per unit per...
Radovilsky Manufacturing Company, in Hayward, California, makes flashing lights for toys. The company operates its production...
Radovilsky Manufacturing Company, in Hayward, California, makes flashing lights for toys. The company operates its production facility 300 days per year. It has orders for about 12,100 flashing lights per year and has the capability of producing 95 per day. Setting up the light production costs $51. The cost of each light is $0.95. The holding cost is $0.05 per light per year. a) What is the optimal size of the production run? _______  units (round your response to the nearest...
Radovilsky Manufacturing​ Company, in​ Hayward, California, makes flashing lights for toys. The company operates its production...
Radovilsky Manufacturing​ Company, in​ Hayward, California, makes flashing lights for toys. The company operates its production facility 300 days per year. It has orders for about 11,500 flashing lights per year and has the capability of producing 100 per day. Setting up the light production costs $51. The cost of each light is $1.00. The holding cost is $0.5 per light per year. a. What is the optimal size of the production run? (answer 6,168) b. What is the average...
Radovilsky Manufacturing? Company, in? Hayward, California, makes flashing lights for toys. The company operates its production...
Radovilsky Manufacturing? Company, in? Hayward, California, makes flashing lights for toys. The company operates its production facility 300 days per year. It has orders for about 12,100 flashing lights per year and has the capability of producing 95 per day. Setting up the light production costs ?$52 . The cost of each light is ?$1.00 . The holding cost is ?$0.05 ?a) What is the optimal size of the production? run? ?b) What is the average holding cost per? year?...
Which cost of quality would most likely involve setting up a continuous improvement process during the execution phase of a major project?
Which cost of quality would most likely involve setting up a continuous improvement process during the execution phase of a major project?  Prevention cost Appraisal cost Internal failure cost External failure cost
ADVERTISEMENT
ADVERTISEMENT
ADVERTISEMENT