In: Mechanical Engineering
Develop the formula for friction factor ‘f’. Keeping in mind the Re# should always be in turbulent region. What value of D should be selected to get turbulent flow. Start the value from 0.01m try to find the value of D to have the turbulent flow. Use Excel Solver tool and demonstrate how it can be used to calculate friction factor ‘f’ for a given Re# and relative roughness ?. The friction factor is desired for water flowing at 0.063 m3 /s through a cast iron pipe with a diameter of 2.75m. Using Colebrook Formula calculate friction factor. And compare it with f being taken from Moody Diagram in your text book “Fluid Mechanics by Munson”
The pipe flow area is

Pipe flow velocity is

We assume the fluid is water at 200C
The kinematic viscosity is

The Reynold's number is

The Colebrook-White equation is as follows:

= 0.00026 m for
cast iron
Using Excel equation solver, the calculated friction factor is
f= 0.0239
The formulae and set-up is given below:


Comparison with Moody diagram
With

and Re=29025
From Moody diagram
f=0.0236
Hence it agrees well with Colebrook equation.
The critical Reynold's number is
Re=2320
Hence the friction factor with Re=2320 is

The formula for Reynold's number is

If Re=2320 (for turbulent flow)
D=79895/2320=34.43 m
The friction factor with Re just greater than 2320 is(using the Excel solver again)
f=0.04716
