Question

In: Operations Management

A manufacturing firm is planning to open a new factory. There are four countries under consideration:...

A manufacturing firm is planning to open a new factory. There are four countries under consideration: USA, Canada, Mexico, and Panama. The table below lists the fixed costs and variable costs for each site. The product is mainly sold in the U.S. for $995 per unit.

Location                  Fixed Cost      Variable cost

USA                          $1,000,000             $210

Mexico                     $550,000                $250

Canada                      $700,000                $230

Panama                      $ 450,000               $300

a- Using cross-over analysis, find the range of production that makes each country optimal with lowest total cost.

b- Using Excel, construct total production cost linear graph for all 4 locations and verify cross-over points obtained in part (a). In your graph, use quantity values from 0 to 20,000 at increments of 500.

c- If the company forecasts that market demand will be around 17,000 per year, which country is the best choice and what is the yearly profit?

d- Construct Total cost, Total revenue, and Total profit graphs for the optimal location in part C. In your graph, use quantity values from 0 to 20,000 at increments of 500.

Solutions

Expert Solution

Answer- (a)


Total Cost = Fixed cost+ Variable Cost

For optimal production with lowest total cost would satisfies following

Fixed cost+ X(Variable cost) =X( Selling Price)

Location Fixed Cost ($) Variable Cost($)/unit Selling price ($)/unit Value of X Optimal production Optimal production (No. of units) at lowest Cost
USA 1000000 210 995 785 1273.89 1274
Mexico 550000 250 995 745 738.26 738
Canada 700000 230 995 765 915.03 915
Panama 450000 300 995 695 647.48 647

B Answer

C) Answer

If Market Demand is 17000 per Year then

Location Fixed Cost ($) Variable Cost($)/unit Demand/ Year Production Cost
(Fix+(Variable*demand))
Selling price ($)/unit Revenue
(Selling Price*Demand)
Profit
(Revenue-Production Cost)
USA 1000000 210 17000 4570000 995 16915000 12345000
Mexico 550000 250 17000 4800000 995 16915000 12115000
Canada 700000 230 17000 4610000 995 16915000 12305000
Panama 450000 300 17000 5550000 995 16915000 11365000


USA will be the best country and yearly profit would be $12345000

D) Answer


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