In: Operations Management
Choose an industry and a B2B vertical market maker that interests you. Investigate the site and prepare a report that describes the size of the industry served, the type of Net marketplace provided, the benefits promised by the site for both the suppliers and purchasers and the history of the company. You might also investigate the bias (buyer versus seller), ownership (suppliers, buyers, independents), pricing mechanism(s), scope, focus, and access (public versus private) of the Net marketplace.
VALUE ASSESMENT OF SULZER INDIA PUMPS (SNS PUMPS)
EXECUTIVE SUMMARY
Industry: In India pumps and valves industry are valued at Rs.5000 crores and Rs.4500 crores respectively. These industries are not only big on their own but they facilitate the productivity and growth of other industrial sectors as well. The exports of pumps and valves amounted to about US $ 1.55 billion, serving over 100 countries for different engineering services. The exports in these industries are growing at a rate of 10-12 percent per annum. This growth potential combined with the boost from the government is attracting many international players.
Company: Sulzer Pumps India Ltd. is one of the leading companies in manufacturing of pumps, mixers, compressors, agitators and aeration equipment for industrial application. The parent company Sulzer Ltd., originated in Switzerland is a well-established global market player in the B2B sector. The industrial application is basically of three types— Power generation segment, Oil and Gas segment, Water segment. Since their major chunk of business depends on export, so they have to maintain international standards. Their competitors include KSG Pumps Ltd, ITT India, SlowServe, Andritz etc.
POD: In such a highly priced product where customers seek for customization according to their needs at lowest price, Sulzer has managed to differentiate itself through Direct selling by removing resellers in between them and the customer, by providing only pumps and not processes and thus reducing the cost of engineering know-how from total price, by giving utmost importance to design stage for delivering high quality, and by being globally present at 22 factories and 100 types of products and ensuring close proximity to the customers.
Direct Selling and Customers: They have an augmented product, follow a skimming pricing strategy and initially sell through bidding on tenders. Gradually, they look for loyal customers and tries to transform the Transactional selling into Enterprise selling or Strategic selling. By mapping on the Loyalty Ladder, they have three kinds of customer— Switchers (60%), Undesirable customers (30%) and Most Valuable Customer (10%).
Value Proposition: For showing value proposition a product example called SNS Pumps is taken. SNS4-50 process pump was developed to replace normal slurry pumps used in mining sites. It was priced at EUR 16,000 and has an average life of 10 years. The NBA is BrownBros priced at EUR 9,875 with an average life of 8 years. SNS4-50 requires less oil lubrication and hence saves cost for oil and labor totaling around Euro 105 annually, and also due to high efficiency and low power consumption, it saves on energy cost of EUR 24,000 annually.
Value = Oil Savings + Labor savings + Energy savings= EUR 105 + EUR 24,000 = EUR 24,105. By using value in use equation, we get Optimum Price of Sulzer Pump = EUR 36,449.
Hence the price of EUR 16,000 is much lower than the value they are delivering to customer. Also SNS4-50 lead to lower TCO due to low initial cost, low installation cost, low operation cost, low maintenance cost, and low downtime costs.
INTRODUCTION
In every consumer offerings there are a lot of players involved to make that offering possible. The markets involved in all these transactions apart from the final one are called business-to-business markets. To understand these B2B markets better and to apply the theoretical concepts learned in B2B course, we have studied in detail about the businesses of Sulzer Pumps India Ltd.
Company
Sulzer is one of the leading manufacturers of pumps, mixers, compressors, agitators and aeration equipment in the country. They have categorized pump industry into three major segments. They are oil and gas, power, and water industries. As they export large portion of their production, hence they comply with all the international quality standards. Their competitors include KSG Pumps Ltd, ITT India, SlowServe, Andritz etc.
Industry
In a manufacturing industry, pumps are used in large numbers, next only to electric motors. In India, pumps and valves industries are valued at Rs.5000 crores and Rs.4500 crores respectively. These industries contribute to significant growth of Indian economy. They serve majorly to industrial customers and the productivity of the core sectors of the economy depends upon these industries. The exports of pumps and valves amounted to about US $ 1.55 billion, serving over 100 countries for different engineering services. The exports in these industries are growing at a rate of 10-12 percent per annum. This growth potential combined with the boost from the government is attracting many international players.
Using porter’s five forces, the industry attractiveness is as follows:
In this industry, as each customer has different requirements, hence they prefer customization over standardization. So the manufacturers, to meet the needs of the customers in this industry, produce their own designs and products from the scratch. Due to this, they purchase only the basic raw materials from the suppliers but not any finished good. For example they buy iron but not casings. As these raw materials are commodities, the suppliers will have no bargaining power over these manufacturers. This makes the industry attractive.
The company gets contracts basically through tender process. As there are many players in the country who are into manufacturing of pumps, the tendering process involves price competitions.So the lowest bidder, in most cases, wins the contract. In this case, the buyer has the at most bargaining power, as he will get the work done at the lowest price possible. In addition, Sulzer always maintains high quality standards. This shows that even under very low prices, as the buyers have much bargaining power, the manufacturers are bound to maintain strict quality standards.
There is no perfect substitution for pumps in industrial use. Companies can hire humans to do the job, which a pump can do but larger amount of labor is required. In addition, humans cannot do many works that a pump can do. During recession, companies go on to purchase pumps with lower price to get the basic jobs done, as without pumps many of the industries cannot do their day-to-day operations.So the threat of substitutes is very minimal.
Even though the industry sales work on tendering process, the customers also consider the quality standards. So the customers allow only well established companies\brands to participate in the tender process. Moreover, the industry is a capital-intensive industry, i.e., to build manufacturing plants and service centers and to hire experienced personnel, it requires lot of capital investment.
In addition, there should be a well-established R&D department to cater to the customer requirements of customization. Well-established companies will have a strong R&D and also hold trademarks and patents, which make even the replication of standard product very difficult. Hence, new entrants cannot easily enter this industry.
The industry comprises of many small players, each of them is specialized in a particular type of pump manufacturing. As a single customer will have requirements of different type of pumps, he cannot go to a single manufacturer to meet all his needs. So the customer goes to different producers who are the best in those areas and purchases all his requirements. This shows that, even though there are lots of pump manufacturers in the country under organized and unorganized sector, but the competition level is on an intermediate level.
Overall, the industry is very attractive. In addition to these five points, the high potential of growth in this industry even under recession, and the boosts by government has made this industry much more attractive.
Market Segmentation
Sulzer has segmented the market on the basis of industrial application into 3 types:
Points of Differentiation – The differences varies from segment to segment. Major POD include:
Points of Parity – The basic specifications are similar with other pumps but the technology improvements make some differences. As these are high priced products, the benefits with POP is very less for Sulzer.
Market Offering
Sulzer is trying to give maximum value to the customer by giving the best possible value proposition to the customers. Overall, there is an augmented product selling that is associated with the core product i.e. Pump. This augmented offering consists of the services and cost benefits associated with the type of pump the company is selling.
There are some components of Sulzer’s market offering that is stated by the company as “The Sulzer Difference”:
Sulzer keeps on redefining their market offering again and again and it is in coherence with the R&D so that they also keep in mind the current market offering while making the developments in the current product and also the industry offerings by the competitors. Due to their high spending on R&D they are able to lead the market and are able to price premium for their product with a unique market offering.
Elements of Business Model
Long term growth and sustainability can be achieved by identifying the elements of business model and keeping an alignment among them.
There are four elements of business model: -
Key resources –
Sales force- as the only mode of selling is consultative selling, we need highly skilled sales force that can deliver the customer value proposition while doing a sales pitch.
Research and Development – needed to establish their product as a differentiator in the market, due to R&D only they were able to deliver products which are two years advanced from the competitors’ offering.
Vendors – A good network of vendors supplying raw materials for Sulzer makes them deliver quality and on time
Brand – As Sulzer is known for their differentiated product, so one of the key resources is Brand for Sulzer which helps in a great way to sell to a new customer
Facilities – Manufacturing facilities and other facilities are also playing a great role in delivering on time
Technology – State of the art technology that Sulzer uses is not easy to match by competitors, as high quality is not easy to achieve without equally good manufacturing technology
Key processes –
Training- High level of training is needed for the sales force, as they are the face of the company.
Manufacturing- As one of the cost benefit is durability and better quality; there is a need to keep these standards at manufacturing facilities. Manufacturing should also be aligned with Research and Development, as some new product development should have better transition to manufacturing.
R&D – Highly skilled people and high capital is required to run a world class R&D facility. There was very high importance given to R&D in Sulzer.
Profit Formula- Premium is charged from the customers, hence their basic profit formula is to charge such that it will cover R&D cost. It means that R&D cost is properly allocated over the number of products getting sold. Other costs considered are mostly direct cost that is included in the price premium they charge for Sulzer Pumps.
Customer Value Proposition- The customer value proposition statement for the company is “We provide innovative and cost-saving solutions”. This market of pumps is highly sensitive to cost savings as there is high usage of pumps in the industry making their cost pattern per item produced is important and the main decision criteria in B2B selling.
Type of Selling
Most of the selling at Sulzer is direct and without resellers in between. For pumps, the bidding is through tenders; hence the initial order comes by fighting on prices. But as the relationship grows, the selling moves to Enterprise or strategic selling. The investment by customer and supplier becomes high as both of them share the competencies and capabilities to improve the product further. Hence, the offering is a partnership at Sulzer.
Cost to serve versus Relative Price
As the innovation cost is higher at Sulzer, their cost to serve is at high level initially. They follow skimming pricing strategy (like Apple). The prices initially are kept high for the latest designed product, once the product is in growth stage and is copied by other competitors; the innovation center tries to bring a new product in the market. With the introduction of new product, the price of earlier product is reduced to the volume axis.
Loyalty Ladder
Mapping the current location of each customer on loyalty ladder at Sulzer has 3 types of customers with Switchers at majority.
Switchers (60%)– As majority of orders (tenders) are based on prices and tenders, hence Switchers accounts for almost 60% of the total customers at Sulzer. But once the tender is finalized and the customer has been served for 2-3 years, the firm tries to add value at the same price by pushing them in contracts or by showing them the technology advantage with their products.
Undesirable Customers (30%) – When the value addition is done at the same price, almost 30% of them don’t understand the value and move to other suppliers as soon as the prices are increased.
Most Valuable Customer (10%) – When Sulzer becomes more efficient at serving, they are able to reduce their total cost to serve but are still able to provide high value to the customer. These are joint long-term relationships.
This is one of the main problems that the company is facing. The number of switchers is very high in this company, while the company is positioning itself as an augmented high value product. The customers are considering it as just a mere product available at lower cost. Hence, it should try moving its customers to other quadrants of partners and MVC by highlighting value proposition and cost savings on their products. Similarly, undesirable customers are also at a very high level of 30%.
VALUE ANALYSIS (An example)
Sulzer came out with a mine-dewatering pump, named SNS Pumps, when the customers were using heavy-duty slurry pumps but wanted high reliability, low maintenance and servicing cost, high-energy efficiency, and robust design. Sulzer developed SNS4-50 process pump in 2015 which was able to drain the settling pit on its own when the old slurry pumps had heavy cavitation with low suction heads. Its superior design features minimized the total cost of ownership (as shown in Exhibit 2) for the customers with low installation and maintenance cost, and high operational efficiency.
Price – With validity of 3 months, this pump is priced at around 16,000 Euro with an average life of 10 years. The NBA by BrownBros is priced at EURO 9,875 with an average life of 8 years.
Value Proposition
Oil Cost = Euro 10
Difference in Number Of times of lubrication = 10 (30-20)
Labor cost = EURO 0.50/oil change (Assuming EURO 1 as labor cost in India)
Total Savings = 10*10 + 0.50*10 = Euro 105 annually
Value = Oil Savings + Labor savings + Energy savings
= Euro 105 + Euro 24,000 = Euro 24,105
Value in Use = Value of Sulzer – Optimum Price of Sulzer >= Value of NBA – price of NBA
Value of Sulzer – Value of NBA >= Optimum Price of Sulzer – price of NBA
Therefore, 24,105 >= Optimum Price of Sulzer – 12,344
Optimum Price of Sulzer <= Euro 36,449
The optimum price of Sulzer’s SNS pumps could be as large as Euro 36,449. Hence, the current price at Euro 16,000 is very lower than the value it is delivering to the customer. This might be due to the tendering process followed to allocate projects in this industry.
Exhibits:
EXHIBITS
Exhibit 1 - Continuous Innovation in Sulzer impacting product life cycle
Exhibit 2 – Total cost of ownership for Sulzer’s Pumps and other heavy slurry pumps
Heavy Slurry Sulzer’s SNS Pumps
Exhibit 3 – Total cost of ownership based on each cost involved