Question

Get Hitched Inc. is a production company that is in the process of testing a strategic initiative aimed at increasing gross profit. The company’s current sales revenue is $1.5 million. Currently, the company’s gross profit is 35% of sales, but the company’s target gross profit percentage is 40%. The company’s current monthly cost of production is $975,000. Of this cost, 60% is for direct labor, 30% is for direct materials, and 10% is for overhead.

The strategic initiative being tested at Get Hitched is a redesign of its production process that splits the process into two sequential procedures. The make up of the costs of production for Procedure 1 is currently 50% direct labor, 45% direct materials, and 5% overhead. The make up of the costs of production for Procedure 2 is currently 55% direct labor, 25% direct materials, and 20% overhead. Company management estimates that Procedure 1 costs twice as much as Procedure 2.

1. Determine what the cost of direct labor, direct materials, and overhead for both Procedures 1 and 2 would need to be for the company to meet its target gross profit at the current level of sales.

Cost make up of Procedure 1:

Direct Labor	$
Direct Materials
Overhead
Total	$

Cost make up of Procedure 2:

Direct Labor	$
Direct Materials
Overhead
Total	$

2. The company’s actual direct materials cost is $279,000 for Procedure 1. Determine the actual cost of direct labor, direct materials, and overhead for each procedure, and the total cost of production for each procedure.

Cost make up of Procedure 1:

Direct Labor	$
Direct Materials
Overhead
Total	$

Cost make up of Procedure 2:

Direct Labor	$
Direct Materials
Overhead
Total	$

3. The company is planning a CSR initiative to reuse some of the indirect materials used in production during Procedure 2. These indirect materials normally make up 60% of the overhead cost for Procedure 2, but the CSR initiative would reduce the usage of indirect materials. Determine what the maximum new cost of these indirect materials could be for Procedure 2 if this CSR initiative is expected to enable the company to meet its target gross profit percentage (holding all other costs constant).

Maximum new cost of P2 overhead materials:
= $

Answer 1

Answer 1

Cost makeup of procedure 1
Labor (50%)	$ 300,000
Material (45%)	$ 270,000
Overhead (5%)	$   30,000
Total	$ 600,000

Cost makeup of procedure 2
Labor (55%)	$ 165,000
Material (25%)	$   75,000
Overhead (20%)	$   60,000
Total	$ 300,000

Note:

Sales	$ 1,500,000
Less: Gross profit (sales * 40%)	$    600,000
COGS	$    900,000
Procedure 1 (COGS *2/3)	$    600,000
Procedure 2 (COGS *1/3)	$    300,000

Answer 2

Cost makeup of procedure 1
Labor (279000/45*50)	$    310,000
Material	$    279,000
Overhead (279000/45*5)	$      31,000
Total	$    620,000

Cost makeup of procedure 2
Labor (55%)	$ 170,500
Material (25%)	$   77,500
Overhead (20%)	$   62,000
Total	$ 310,000

Answer 3

Cost of procedure 1	$    620,000
Cost makeup of procedure 2
Labor	$    170,500
Material	$      77,500
Overhead (other than material)	$      24,800
Gross Profit	$    600,000
	$ 1,492,800
Less: sales	$ 1,500,000
Maximum cost of P2 Overhead material	$        7,200

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