In: Accounting
Question 3.1 - Break Even Analysis
Paul, a recent mechanical engineering graduate of Lakehead University plans to start a composite metal fabrication business called Superior Composites Limited. He came on this idea through a product design competition while in his undergraduate degree program.
Paul plans to open the business in Thunder Bay, Ontario, in an unused warehouse space found on the former Global Sticks property east of the city. He has already obtained orders for his composite metal product from across North America, but his most important client will be the local Bombardier light transit manufacturing facility.
Composite metals are steel alloys that use graphite and other materials like fiberglass to produce light, yet very strong products that are in high demand by auto, mass transit and aircraft manufacturers. They offer the potential to produce products that are strong, flexible, light but yet corrosion resistant.
Superior Composite’s product consist of sheets of the metal composite that are the size of a standard piece of plywood. Superior Composites contracts a manufacturer to produce these sheets and then uses stamping and other CNC-driven laser machines to cut out pieces customer’s require in their manufacturing business.
For sales estimating purposes Paul will assume a set selling price for each sheet of composite material regardless of the complexity of the cutout designs required by the customer. He makes this assumption since the CNC machine is simply programmed and cutting is done without much difference in time to complete each project. Paul assumes he will sell each sheet of metal composite for $5,250. Each sheet will require $625 worth of steel, $112 of other materials, and $210 in energy costs. Estimated direct labour costs per sheet are $215.
Superior Composites requires start up capital of $1,500,000. The startup capital will be used to purchase and install $1,000,000 in manufacturing equipment and $500,000 for working capital (cash and raw inventory). Paul has already raised $500,000 from himself, friends and family (sweat equity and love money) and has gone on-line through the Lakehead University Engineering Alumni Association and used ‘crowd funding’ to raise a further $500,000 by selling shares in the company at $100 each. The remaining
$500,000 will be borrowed in the form of a 10-year fixed rate commercial loan from TD Commercial at a stated annual rate of interest of 3.67% compounded annually with annual payments.
Superior Composites will not have to spend much in the form of advertising. Demand for the product has come primarily from personal sales calls, and because of the product features, it essentially ‘sells itself.’
Nevertheless, there are numerous other costs associated with running this business including monthly lease costs for the warehouse of $8,450, and monthly lease costs for office space provided by the Innovation Centre of $1,250.
The firm will have a full-time accountant, full-time sales manager, and Paul will work full-time in the business overseeing manufacturing, shipping and receiving. These salaried positions together with employment benefits will amount to $440,000 annually.
Other annual costs include: |
||
External auditor costs |
$31,000 |
|
Communication costs (website, equipment, line charges) |
27,500 |
|
Depreciation (CCA) in the first year of operations |
200,000 |
|
Other fixed operating costs Interest expense – to be calculated on the fixed rate 10-year loan |
370,000 |
Given the orders received for the product to date, Paul has made the following estimate for first year annual sales on a per unit basis as follows:
Probability |
Unit Sales |
20% |
350 |
30% |
450 |
30% |
550 |
20% |
650 |
In five years time, Paul estimates that unit sales will eventually grow to, and stabilize at 1,000 units annually.
Superior Composites Limited will be incorporated in Ontario and will face a tax rate of 11.5% on active business income.
Required:
a)
Unit Sales | Probability | Expected Unit sales | x-mean | Square of Deviation | variance = P*(X-mean)2 |
350.00 | 20% | 70 | -150.00 | 22500 | 4500 |
450.00 | 30% | 135 | -50.00 | 2500 | 750 |
550.00 | 30% | 165 | 50.00 | 2500 | 750 |
650.00 | 20% | 130 | 150.00 | 22500 | 4500 |
500 | 10500 | ||||
Expected unit sales = 500 units Standard deviation is the square root of variance |
102.47 |
b) Loan repayment for first year
Principal repayment = 50000
Interest repayment =3.67%*500000 =18350
Total amount = 68350
c)
Repayment Schedule | ||||||
Year | Principal outstanding | Interest Accrued | Principal repayment | Repayment amount | Balance outstanding | |
1 | 500000 | 18350 | 50000 | 68350 | 450000 | |
2 | 450000 | 16515 | 50000 | 66515 | 400000 | |
3 | 400000 | 14680 | 50000 | 64680 | 350000 | |
4 | 350000 | 12845 | 50000 | 62845 | 300000 | |
5 | 300000 | 11010 | 50000 | 61010 | 250000 | |
6 | 250000 | 9175 | 50001 | 59175 | 200000 | |
7 | 200000 | 7340 | 50002 | 57340 | 150000 | |
8 | 150000 | 5505 | 50003 | 55505 | 100000 | |
9 | 100000 | 3670 | 50004 | 53670 | 50000 | |
10 | 50000 | 1835 | 50005 | 51835 | 0 |
d)
Employee benefits | 440000 |
Lease costs - warehouse | 101400 |
Lease cost - office | 15000 |
External auditor costs | 31,000 |
Communication costs (website, equipment, line charges) | 27500 |
Depreciation (CCA) in the first year of operations | 200000 |
Other fixed operating costs | 370000 |
Interest expense | 18350 |
Principal repayment of loan | 50000 |
Total annual Fixed Costs | 1253250 |
e)
Direct materials | |
Steel | 625 |
Other materials | 112 |
Energy costs | 210 |
Labour cost | 215 |
Total Variable costs | 1162 |
Selling price | 5250 |
Contribution margin | 4088 |
f)
Breakeven point = A/B | ||
In Number of units | ||
A | Fixed costs | 1253250 |
B | Contribution per unit | 4088 |
BEP in units | 306.57 | |
Rounded up to | 307 units | |
In Dollars | ||
A | Fixed costs | 1253250 |
B | PV Ratio = Contribution / Selling price | 0.78 |
BEP in units | $ 16,09,482.02 |