In: Accounting
Direct Materials, Direct Labor, and Factory Overhead Cost Variance Analysis
Mackinaw Inc. processes a base chemical into plastic. Standard costs and actual costs for direct materials, direct labor, and factory overhead incurred for the manufacture of 70,000 units of product were as follows:
| Standard Costs | Actual Costs | ||
| Direct materials | 182,000 lbs. at $4.90 | 180,200 lbs. at $4.80 | |
| Direct labor | 17,500 hrs. at $17.60 | 17,900 hrs. at $17.90 | |
| Factory overhead | Rates per direct labor hr., | ||
| based on 100% of normal | |||
| capacity of 18,260 direct | |||
| labor hrs.: | |||
| Variable cost, $4.70 | $81,430 variable cost | ||
| Fixed cost, $7.40 | $135,124 fixed cost | ||
Each unit requires 0.25 hour of direct labor.
Required:
a. Determine the direct materials price variance, direct materials quantity variance, and total direct materials cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
| Direct Materials Price Variance | $ | Favorable |
| Direct Materials Quantity Variance | $ | Favorable |
| Total Direct Materials Cost Variance | $ | Favorable |
b. Determine the direct labor rate variance, direct labor time variance, and total direct labor cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
| Direct Labor Rate Variance | $ | Unfavorable |
| Direct Labor Time Variance | $ | Unfavorable |
| Total Direct Labor Cost Variance | $ | Unfavorable |
c. Determine the variable factory overhead controllable variance, fixed factory overhead volume variance, and total factory overhead cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
| Variable factory overhead controllable variance | $ | Favorable |
| Fixed factory overhead volume variance | $ | Unfavorable |
| Total factory overhead cost variance | $ | Unfavorable |
| A.) | Direct Material Cost Variance:- | ||||
| Price Variance | |||||
| Actual price per unit | 4.80 | ||||
| Less :Standard price per unit | 4.90 | ||||
| Variance | -0.10 | ||||
| x Actual quantity | 1,80,200 | ||||
| Direct material price variance | -18,020 | Favorable | |||
| Quantity Variance | Amounts in $ | ||||
| Actual quantity | 180,200 | ||||
| Less :Standard Quantity | 182,000 | ||||
| Variance | -1,800 | ||||
| x Standard price per unit | 4.90 | ||||
| Direct labor time variance | -8,820 | Favorable | |||
| Direct Material Cost Variance | -26,840 | Favorable | |||
| B.) | Direct Labor Cost Variance:- | ||||
| Rate Variance | |||||
| Actual rate per hour | 17.90 | ||||
| Less :Standard rate per hour | 17.60 | ||||
| Variance | 0.30 | ||||
| x Actual Hours | 17,900 | ||||
| Direct labor rate variance | 5,370 | UnFavorable | |||
| Time Variance | |||||
| Actual direct labor hours | 17,900 | ||||
| Less:Standard direct labor hours | 17,500 | ||||
| Variance | 400 | ||||
| x Standard rate per hour | 17.60 | ||||
| Direct labor time variance | 7,040 | UnFavorable | |||
| Direct Labor Cost Variance | 12,410 | UnFavorable | |||
| C.) | Factory overhead cost variance | ||||
| Variable factory overhead controllable variance | |||||
| Actual Variable FO cost incurred | 81,430 | ||||
| Less :Budgeted variable FO cost for 17,500 hrs. (17,500 x 4.70) | 82,250 | ||||
| Variance | -820 | Favorable | |||
| Fixed factory overhead volume variance | |||||
| Hours at normal capacity | 18,260 | ||||
| Less :Standard hours for amount produced | 17,500 | ||||
| Productive capacity not used | 760 | ||||
| x Standard fixed FO cost rate | 7.40 | ||||
| Variance | 5,624 | UnFavorable | |||
| Total factory overhead cost variance | 4,804 | UnFavorable | |||