Question

In: Accounting

Baird Bike Company makes the frames used to build its bicycles. During 2018, Baird made 23,000...

Baird Bike Company makes the frames used to build its bicycles. During 2018, Baird made 23,000 frames; the costs incurred follow:

Unit-level materials costs (23,000 units × $46) $ 1,058,000
Unit-level labor costs (23,000 units × $51) 1,173,000
Unit-level overhead costs (23,000 × $14) 322,000
Depreciation on manufacturing equipment 86,000
Bike frame production supervisor’s salary 69,500
Inventory holding costs 270,000
Allocated portion of facility-level costs 530,000
Total costs $ 3,508,500

Baird has an opportunity to purchase frames for $109 each.

Additional Information

The manufacturing equipment, which originally cost $570,000, has a book value of $451,000, a remaining useful life of four years, and a zero salvage value. If the equipment is not used to produce bicycle frames, it can be leased for $75,000 per year.

Baird has the opportunity to purchase for $930,000 new manufacturing equipment that will have an expected useful life of four years and a salvage value of $59,600. This equipment will increase productivity substantially, reducing unit-level labor costs by 70 percent. Assume that Baird will continue to produce and sell 23,000 frames per year in the future.

If Baird outsources the frames, the company can eliminate 70 percent of the inventory holding costs.

Required

A. Determine the avoidable cost per unit of making the bike frames, assuming that Baird is considering the alternatives of making the product using the existing equipment or outsourcing the product to the independent contractor. Based on the quantitative data, should Baird outsource the bike frames?

Avoidable cost per unit for making the product per unit
Baird should outsource the bike frames?

B. Assuming that Baird is considering whether to replace the old equipment with the new equipment, determine the avoidable cost per unit to produce the bike frames using the new equipment and the avoidable cost per unit to produce the bike frames using the old equipment. Calculate the increase or decrease in the company's profit if the company uses new equipment.

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Old Equipment New Equipment
Avoidable cost per unit
Profit must by

C. Assuming that Baird is considering whether to either purchase the new equipment or outsource the bike frame, calculate.

Should Baird purchase new equipment or outsource?
Profit must by

Solutions

Expert Solution

The avoidable cost per unit of bike frames
Through exsiting machine Through outsourcing to contractor Through New equipment
Total material costs 1058000 1058000
Total Labor costs 1173000 351900
Total overhead costs 322000 322000
Bike frame's Production's manager's salary 69500 69500
Inventory holding costs 270000 81000 270000
Depreciation on new equipment 217600
Price offered to purchase frame 2507000
Opportunity Revenue lost(gained) 75000 -75000 -75000
Total avoidable costs 2967500 2513000 2214000
Requirement Avoidable cost per unit 118.7 100.52 88.56
Requirement a) Avoidable cost per unit of making the bike frames is 118.7
Finch should consider outsourcing the bike frames as its per unit cost is less than the per unit avoidable cost of manufacturing through old equipment
Requirement B Old Equipment New equipment
Avoidable cost per unit of making the bike frames is 118.7 88.56
Increase(Decrease) in company's profit if it uses new equipment instead of old equipment Profit must increase by 753500
Requirement C Old Equipment Outsourcing
Avoidable cost per unit of the bike frames is 118.7 100.52
Increase(Decrease) in company's profit if it uses new equipment instead of outsourcing Profit must increase by 299000

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