Question

In: Statistics and Probability

Edwards Manufacturing Company purchases two component parts from three different suppliers. The suppliers have limited capacity,...

Edwards Manufacturing Company purchases two component parts from three different suppliers. The suppliers have limited capacity, and no one supplier can meet all the company’s needs. In addition, the suppliers charge different prices for the components. Component price data (in price per unit) are as follows:

Supplier
Component 1 2 3
1 $10 $14 $10
2 $16 $12 $10

Each supplier has a limited capacity in terms of the total number of components it can supply. However, as long as Edwards provides sufficient advance orders, each supplier can devote its capacity to component 1, component 2, or any combination of the two components, if the total number of units ordered is within its capacity. Supplier capacities are as follows:

Supplier 1 2 3
Capacity 650 925 800

If the Edwards production plan for the next period includes 1025 units of component 1 and 750 units of component 2, what purchases do you recommend? That is, how many units of each component should be ordered from each supplier? Round your answers to the nearest whole number. If your answer is zero, enter "0".

Supplier
1 2 3
Component 1
Component 2

What is the total purchase cost for the components? Round your answer to the nearest dollar.

Solutions

Expert Solution

Answer:

Edward Manufacturing Company purchases two component parts from three different suppliers.

Method for solving without solver is as below

Supplier 1 2 3
Capacity 550 925 800
Rate - C1 11 12 15
Rate - C2 11 14 11

We will choose the low price suppliers to meet the demand.Hence we will see that

For component - 1, it has low prices from supplier -1 and then higher for supplier -2 and then highest for supplier -3. We try to purchase the demand of component 1 from supplier 1 and supplier 2.as it will make lowest possible cost impact.

For component -2 , we see that price is low for supplier-1 and supplier -3, then highest for supplier -2 The supplier 3 has capacity higher than the demand for component 2, hence we will purchase all quantity from supplier 3. as it will make lowest cost impact to the business.

The purchase plan is as below

Demand Sourcing plan
Qty from S-1 Amount-S1 Qty from S-2 Amount-S1 Qty from S-3 Amount-S1 Total
Demand C1 975 550 6050 425 5100 0 0 11
Demand C2 775 0 0 0 0 775 8525 85
Total 15
Purchase Plan Suppliers Qty
1 2 3
Component 1 550 425 0
Component 2 0 0 775
Purchase Plan Suppliers-Cost Total
1 2 3
Component 1 6050 5100 0 11150
Component 2 0 0 8525 8525

Solver technique

One need to arrange the data in the below format as

Comp 1 Comp 2
Supplier rate
Supplier-1 11 11
Supplier-2 12 14
Supplier-3 15 11
Capacity
Supplier-1 1 1 550
Supplier-1 1 1 925
Supplier-1 1 1 800
Demand 975 775
function 74

The function cell need to be minimized by using the solver.

Add the constraints as mentioned in the table above for suppliers and demands.

Then the solver can give the result as below

Comp-1 Comp-1
Supplier rate
Supplier 1 11 11
Supplier 2 12 14
Supplier 3 15 11
Capacity
Supplier 1 550 0 550
Supplier 2 425 0 925
Supplier 3 0 775 800
Demand
function 19675

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