In: Accounting
A manufacturing business makes a product in two models. M1 and M2. Details of the two products are as follows:
M1 M2
Annual sales 8,000 units 8,000 units
Number of sales orders 60 250
Sales price per unit ₵54 ₵73
Direct material cost per unit ₵11 ₵21
Direct labour hours per unit 2.0 hours 2.5 units
Direct labour rate per hour ₵8 ₵8
Special parts per unit 2 8
Production batch size 2,000 units 100 units
Set-ups per batch 1 3
Production batch size 1 1
Setups per batch: ₵ cost driver
Issues of material for each batch 97,600 number of setups
Overhead analysis 42,000 number of batches
Setup costs 50,000 number of special parts
Material handling costs 31,000 number of sales orders
Special part handling costs 108,000 direct labour hours
Customer invoicing costs 328,600
A customer has indicated an interest in placing a large order for either model M1 or M2, and the sales manager wished to try to sell the higher-priced model M2.
Required
Answer-
Working |
M1 |
M2 |
|
A |
No. of units |
8,000 |
8,000 |
B |
Batch Size |
2,000 |
100 |
C = A/B |
No. of batches |
4 |
80 |
D |
Setups per batch |
1 |
3 |
E = C x D |
No. of setups |
4 |
240 |
F |
Special parts per unit |
2 |
8 |
G = A x F |
No. of special parts |
16,000 |
64,000 |
H |
DLH per unit |
2 |
3 |
I = A x H |
Total DLHs |
16,000 |
20,000 |
---Step 2: Calculation of activity rate per cost driver
No. of cost drivers for |
||||||||
Activity Cost pool |
Overhead cost |
Cost drivers |
M1 |
M2 |
Total no. of cost drivers |
Activity Rate per cost driver |
||
Setup costs |
$ 97,600.00 |
Setup |
4 |
240 |
244 |
$ 400.000 |
per Setup |
|
Material handing cost |
$ 42,000.00 |
Batch |
4 |
80 |
84 |
$ 500.000 |
per Batch |
|
Special part handling costs |
$ 50,000.00 |
Special part |
16,000 |
64,000 |
80,000 |
$ 0.625 |
per Special part |
|
Invoicing |
$ 31,000.00 |
Sale Order |
60 |
250 |
310 |
$ 100.000 |
per Sale Order |
|
Other overheads |
$ 108,000.00 |
Direct labor hour |
16,000 |
20,000 |
36,000 |
$ 3.000 |
per Direct labor hour |
|
Total |
$ 328,600.00 |
---Step 3: Allocation of overhead to M1 using above activity rates
Overhead allocation to M1 |
||||
Activity Rate per cost driver |
No. of cost driver for M1 |
Overheads allocated |
||
Setup costs |
$ 400.000 |
per Setup |
4 |
$ 1,600.00 |
Material handing cost |
$ 500.000 |
per Batch |
4 |
$ 2,000.00 |
Special part handling costs |
$ 0.625 |
per Special part |
16,000 |
$ 10,000.00 |
Invoicing |
$ 100.000 |
per Sale Order |
60 |
$ 6,000.00 |
Other overheads |
$ 3.000 |
per Direct labor hour |
16,000 |
$ 48,000.00 |
Total Overheads allocated |
$ 67,600.00 |
|||
Total M1 Units |
8,000 |
|||
Overhead cost per unit |
$ 8.45 |
---Step 4: Allocation of overhead of M2 using activity rates
Overhead allocation to M2 |
||||
Activity Rate per cost driver |
No. of cost driver for M1 |
Overheads allocated |
||
Setup costs |
$ 400.000 |
per Setup |
240 |
$ 96,000.00 |
Material handing cost |
$ 500.000 |
per Batch |
80 |
$ 40,000.00 |
Special part handling costs |
$ 0.625 |
per Special part |
64,000 |
$ 40,000.00 |
Invoicing |
$ 100.000 |
per Sale Order |
250 |
$ 25,000.00 |
Other overheads |
$ 3.000 |
per Direct labor hour |
20,000 |
$ 60,000.00 |
Total Overheads allocated |
$ 261,000.00 |
|||
Total M2 Units |
8,000 |
|||
Overhead cost per unit |
$ 32.63 |
M1 |
M2 |
|
Sale Price per unit |
$ 54.00 |
$ 73.00 |
Per unit cost: |
||
Direct material |
$ 11.00 |
$ 21.00 |
Direct Labor |
$ 16.00 |
$ 20.00 |
Overheads allocated |
$ 8.45 |
$ 32.63 |
Total per unit cost |
$ 35.45 |
$ 73.63 |
Net Profit per unit |
$ 18.55 |
$ (0.63) |
Profit under traditional costing:-
M1 | M2 | |
Direct material | 11.00 | 21.00 |
Direct labor | 16.00 | 20.00 |
Overhead cost per unit | 18.26 | 22.83 |
Unit cost | 45.26 | 63.83 |
Selling price | 54.00 | 73.00 |
Profit | 8.74 | 9.18 |