In: Accounting
"Don't tell me we've lost another bid!" exclaimed Sandy Kovallas, president of Lenko Products, Inc. "I'm afraid so," replied Doug Martin, the operations vice president. "One of our competitors underbid us by about $10,100 on the Hastings job." "I just can’t figure it out," said Kovallas. "It seems we’re either too high to get the job or too low to make any money on half the jobs we bid anymore. What’s happened?" Lenko Products manufactures specialized goods to customers' specifications and operates a job-order costing system. Manufacturing overhead cost is applied to jobs on the basis of direct labor cost. The following estimates were made at the beginning of the year: Department Cutting Machining Assembly Total Plant Direct labor $ 311,000 $ 209,000 $ 405,000 $ 925,000 Manufacturing overhead $ 525,000 $ 871,000 $ 84,000 $ 1,480,000 Jobs require varying amounts of work in the three departments. The Hastings job, for example, would have required manufacturing costs in the three departments as follows: Department Cutting Machining Assembly Total Plant Direct materials $ 12,000 $ 800 $ 5,500 $ 18,300 Direct labor $ 6,500 $ 1,800 $ 13,000 $ 21,300 Manufacturing overhead ? ? ? ? The company uses a plantwide overhead rate to apply manufacturing overhead cost to jobs. Required: 1. Assuming the use of a plantwide overhead rate: a. Compute the rate for the current year. b. Determine the amount of manufacturing overhead cost that would have been applied to the Hastings job. 2. Suppose that instead of using a plantwide overhead rate, the company had used a separate predetermined overhead rate in each department. Under these conditions: a.Compute the rate for each department for the current year.(Round predetermined overhead percentages to the nearest whole percent.) b. Determine the amount of manufacturing overhead cost that would have been applied to the Hastings job. (Round your predetermined overhead percentages to the nearest whole percent.) 4. Assume that it is customary in the industry to bid jobs at 150% of total manufacturing cost (direct materials, direct labor, and applied overhead). a. What was the company's bid price on the Hastings job if the plantwide overhead rate had been used to apply overhead cost? b.What would the bid price have been if departmental overhead rates had been used to apply overhead cost? 5. At the end of the year, the company assembled the following actual cost data relating to all jobs worked on during the year: Department Cutting Machining Assembly Total Plant Direct materials $ 759,000 $ 90,000 $ 410,000 $ 1,259,000 Direct labor $ 317,000 $ 210,000 $ 339,000 $ 866,000 Manufacturing overhead $ 561,000 $ 830,000 $ 91,000 $ 1,482,000 a. Compute the underapplied or overapplied overhead for the year, assuming that a plantwide overhead rate is used. b. Compute the underapplied or overapplied overhead for the year, assuming that departmental overhead rates are used.
1 | |||||||||||||
a. | Plant wide overhead rate=Estimated Manufacturing overhead/Estimated direct labor=1480000/925000=1.6=160% of direct labor cost | ||||||||||||
b. | Amount of manufacturing overhead applied to Hastings job=Direct labor cost*160%=21300*160%=$ 34080 | ||||||||||||
2 | |||||||||||||
a. | Departmental overhead rate=Estimated Manufacturing overhead of the department/Estimated direct labor cost of the department | ||||||||||||
Cutting | Machining | Assembly | |||||||||||
Estimated manufacturing overhead (1) | 525000 | 871000 | 84000 | ||||||||||
Estimated direct labor cost | 2 | 311000 | 209000 | 405000 | |||||||||
Departmental overhead rate | (1)/(2) | 1.69 | 4.17 | 0.21 | |||||||||
169% | 417% | 21% | |||||||||||
b. | Amount of manufacturing overhead applied to Hastings job=Direct labor cost of department*Departmental overhead rate | ||||||||||||
Cutting | Machining | Assembly | |||||||||||
Estimated direct labor cost | 1 | 6500 | 1800 | 13000 | |||||||||
Departmental overhead rate | 2 | 169% | 417% | 21% | |||||||||
Manufacturing overhead applied | (1*2) | 10985 | 7506 | 2730 | |||||||||
4 | |||||||||||||
a. | Bid price: | ||||||||||||
$ | |||||||||||||
Total direct material cost | 18300 | ||||||||||||
Total direct labor cost | 21300 | ||||||||||||
Manufacturing overhead applied (Refer 1-b.) | 34080 | ||||||||||||
Total manufacturing cost | 73680 | ||||||||||||
Bid price=150%*Total manufacturing cost=73680*150%=$ 110520 | |||||||||||||
b. | Bid price: | ||||||||||||
Cutting | Machining | Assembly | Total | ||||||||||
Direct material cost | 12000 | 800 | 5500 | 18300 | |||||||||
Direct labor cost | 6500 | 1800 | 13000 | 21300 | |||||||||
Manufacturing overhead applied (Refer 2-b.) | 10985 | 7506 | 2730 | 39600 | |||||||||
Total manufacturing cost | 79200 | ||||||||||||
Bid price=150%*Total manufacturing cost=79200*150%=$ 118800 | |||||||||||||
5 | |||||||||||||
a. | Applied overhead > Actual overhead= Over applied overhead | ||||||||||||
Applied overhead < Actual overhead= Under applied overhead | |||||||||||||
$ | |||||||||||||
Total actual manufacturing overhead | 1482000 | ||||||||||||
Applied manufacturing overhead | 1385600 | ||||||||||||
(160% of direct labor cost) | (866000*160%) | ||||||||||||
Underapplied overhead | 96400 | ||||||||||||
b. | Cutting | Machining | Assembly | Total | |||||||||
Actual manufacturing overhead | 561000 | 830000 | 91000 | 1482000 | |||||||||
Estimated direct labor cost | 1 | 317000 | 210000 | 339000 | |||||||||
Departmental overhead rate | 2 | 169% | 417% | 21% | |||||||||
Manufacturing overhead applied | (1*2) | 535730 | 875700 | 71190 | 1482620 | ||||||||
Under/(over) applied overhead | 25270 | -45700 | 19810 | -620 | |||||||||