In: Accounting
You have just been hired into a management position which requires the application of your budgeting skills. You find out that budgeting has not been a priority of the company. You have contacted various areas on the organization and have accumulated the information below to assist you in preparing a comprehensive budget.
Manufacturing Inc. produces a part used in the production of engines.
Actual Sales and Projected Sales in Units:
March (Actual) ......... 38,000
April ..........44,000
May ........... 45,000
June ........... 50,000
July ........... 52,000
Sales are the following type: 55% Cash Sales collected in month of sales -- 45% Credit Sales collected in the following month of sale
The following data pertains to the manufacturing process.
1. Finished goods inventory --- March 31st --- 35,200 Units --- $148.71 budgeted cost to make a unit --- Desired ending finished goods for each month 80% of next month's sales volume.
2. Direct materials used:
Direct Material : Metal
Per-Unit Usage : 10 pounds
Cost Per Pound: $8.00
The beginning balance of each month needs to be able to produce 50% of that month's estimated sales volume
Beginning material in pounds as of April 1st 220,000
Direct Materials paid in month purchased.
3. The direct labor used per unit --- 4 hours--- $13.00 per hour --- direct labor paid in month incurred
4. Overhead each month is estimated based on direct labor hours per variable cost. All costs that use cash are paid in month incurred.
--------------------------------------------------------Fixed Cost ---------------------Variable cost
Supplies -------------------------------------------N/A -------------------------------- $1.00
Power -----------------------------------------------N/A ---------------------------------$0.50
Maintenance -------------------------------------$28,000 ----------------------------$0.40
Supervision ------------------------------------- $16,000 --------------------------------N/A
Depreciation -------------------------------------$20,000 --------------------------------N/A
Taxes ---------------------------------------------- $12,000 --------------------------------N/A
Other ---------------------------------------------- $80,000
-------------------------------$1.10
Total ------------------------------------------------ $156,000
----------------------------- $3.00
5. Monthly selling and administrative expenses are based on units sold per variable cost. All costs that use cash are paid in month incurred.
------------------------------------------------------- Fixed Cost ----------------------------- Variable Cost
Salaries ------------------------------------------- $30,000 -----------------------------------N/A
Commissions ------------------------------------ N/A ------------------------------------------- $1.00
Depreciation ------------------------------------- $10,000 ----------------------------------- N/A
Shipping ------------------------------------------ N/A ------------------------------------------ $0.60
Other --------------------------------------------- $20,000 -------------------------------------- $0.40
Total ---------------------------------------------- $60,000 -------------------------------------- $2.00
6. Unit selling price = $165 per unit
7. Cash balance as of April 1st = $120,000
Prepare the following second quarter budgets- 1. Sales Budget per month and quarter, 2. Production Budget per month and quarter, 3. Direct materials purchase budget per month and quarter, 4. Manufacturing Cost budget per month and quarter, 5. Selling and Administrative expenses budget per month and quarter.
1. Sales Budget per month and quarter
April | May | June | Total | |
Expected Sales Units | 44000 | 45000 | 50000 | 139000 |
Unit Price | $ 165.00 | $ 165.00 | $ 165.00 | |
Expected Sales | $ 7,260,000.00 | $ 7,425,000.00 | $ 8,250,000.00 | $ 22,935,000.00 |
2. Production Budget per month and quarter
April | May | June | Total | |
Expected Sales Units | 44000 | 45000 | 50000 | 139000 |
Desired Ending Inventory | 36000 | 40000 | 41600 | |
Total Units Required | 80000 | 85000 | 91600 | 256600 |
Less Opening Inventory | 35200 | 36000 | 40000 | |
Total Production Required | 44800 | 49000 | 51600 | 145400 |
3.Direct materials purchase budget per month and quarter
April | May | June | Total | |
Total Production Required | 44800 | 49000 | 51600 | 145400 |
Pounds per unit required | 10 | 10 | 10 | |
Total Material Required | 448000 | 490000 | 516000 | 1454000 |
Desired Ending Inventory | 225000 | 250000 | 260000 | |
Total Units Required | 673000 | 740000 | 776000 | 2189000 |
Less Opening Inventory | 220000 | 225000 | 250000 | |
Total Material to be purchased | 453000 | 515000 | 526000 | 1494000 |
Unit Cost | $ 8.00 | $ 8.00 | $ 8.00 | |
Total Material Cost | $ 3,624,000.00 | $ 4,120,000.00 | $ 4,208,000.00 | $ 11,952,000.00 |
Ending Inventory = Sales of next month x 10 pounds x
50%
4.Manufacturing Cost budget per month and quarter
April | May | June | Total | |
Raw Material Cost | $ 3,624,000.00 | $ 4,120,000.00 | $ 4,208,000.00 | $ 11,952,000.00 |
Direct Labor Cost | $ 2,329,600.00 | $ 2,548,000.00 | $ 2,683,200.00 | $ 7,560,800.00 |
Overheads | ||||
Variable | $ 537,600.00 | $ 588,000.00 | $ 619,200.00 | $ 1,744,800.00 |
Fixed | $ 156,000.00 | $ 156,000.00 | $ 156,000.00 | $ 468,000.00 |
Total | $ 6,647,200.00 | $ 7,412,000.00 | $ 7,666,400.00 | $ 21,725,600.00 |
Labor Cost is Calculated = Production units x 4 hours x $13
Variable Overhead is Calculated = Production units x 4 hours x
$3
5.Selling and Administrative expenses budget per month and quarter
April | May | June | Total | |
Selling & Administrative Expenses | ||||
Variable | $ 88,000.00 | $ 90,000.00 | $ 100,000.00 | $ 278,000.00 |
Fixed | $ 60,000.00 | $ 60,000.00 | $ 60,000.00 | $ 180,000.00 |
Total | $ 148,000.00 | $ 150,000.00 | $ 160,000.00 | $ 458,000.00 |