In: Finance
Blue Ridge Mill, was considering the addition of new on-site
long-wood woodyard. The addition would have...
Blue Ridge Mill, was considering the addition of new on-site
long-wood woodyard. The addition would have two primary benefits:
to eliminate the need to purchase short-wood from an outside
supplier and create the opportunity to sell short-wood on the open
market as a new market for Worldwide Paper Company (WPC). The new
woodyard would allow the Blue Ridge Mill not only to reduce its
operating costs but also to increase its revenues. The proposed
woodyard will utilise new technology that allows tree-length logs,
called long-wood, to be processed directly, whereas the current
process required short-wood, which had to be purchased from the
Shenandoah Mill. This nearby mill, owned by a competitor, has
excess capacity that allows it to produce more short-wood than it
needs for its own pulp production. The excess is sold to several
different mills, including the Blue Ridge Mill. Thus, adding the
new long-wood equipment would mean that Prescott would no longer
need to use the Shenandoah Mill as a short-wood supplier and that
the Blue Ridge Mill would instead compete with the Shenandoah Mill
by selling on the short-wood market. The question for Prescott was
whether these expected benefits were enough to justify the $18m
capital outlay plus the incremental investment in working capital
over the six-year life of the investment. Construction would start
within a few months, and the investment outlay would be spent over
two calendar years: $16m in 2020 and the remaining $2m in 2021.
When the woodyard begins operating in 2021, it would significantly
reduce the operating costs of the mill. These operating savings
would come mostly from the difference in the cost of producing
short-wood on-site versus buying it on the open market and were
estimated to be $2m for 2021 and $3.5m per year thereafter.
Prescott also planned on taking advantage of the excess production
capacity afforded by the new facility by selling short-wood on the
open market as soon as possible. For 2021, he expected to show
revenues of approximately $14m, as the facility came on-line and
began to break into the new market. He expected shortwood sales to
reach $20m in 2022 and continue at the $20m level through 2026.
Prescott estimated that the cost of goods sold (before including
depreciation expense) would be 75%. In addition to the capital
outlay of $18m, the increased revenues would necessitate higher
levels of inventories and accounts receivable. Therefore the amount
of working capital investment each year would equal 15% of
incremental sales for the year. At the end of the life of the
equipment, in 2026, all the net working capital on the books would
be recoverable at cost fully. Taxes would be paid at a 30% rate,
and the equipment depreciation is to be calculated on a
straight-line basis over the six-year life to zero balance.
However, the new equipment is estimated to have a salvage value
(scrap value) of $3m at the end of its life. WPC’s accountants have
told Prescott that depreciation charges could not begin until 2021,
when all the $18m had been spent and the equipment is in service.
WPC has a company policy to use 15% as the hurdle rate for such
investment opportunities. The hurdle rate is based on the study of
the company’s cost of capital conducted 5 years ago.
A) Perform a sensitivity analysis on NPV of the project on the
following scenarios: (i) Sales increases/decreases by 10%. (ii)
Cost of capital increases/decreases by 10%. Comment on the
feasibility of the project under each scenario.