In: Operations Management
Federal Scanline, Inc. uses a scanner on a conveyor line which scans 1,000 packages per hour. Packages which have defective labels or detectable damage to the package are automatically offloaded and hand-sorted by severity of defects, on a scale of 1-5. A minor defect is a 1, such as a single number missing from a zip code. A 3 would be a moderate defect, such as a missing addressee name or partially missing address. A 5 would be a critical defect, such as a severely damaged package or missing address label. Construct a c-chart for the 30 samples showing critical defects from the data in the table in the worksheet Prob. 8-46 in the C08Data.xlsx file and interpret the results.
| Federal Scanline | |
| Number of | |
| Sample | Nonconformances |
| 1 | 12 |
| 2 | 11 |
| 3 | 1 |
| 4 | 10 |
| 5 | 5 |
| 6 | 4 |
| 7 | 1 |
| 8 | 9 |
| 9 | 4 |
| 10 | 6 |
| 11 | 5 |
| 12 | 7 |
| 13 | 10 |
| 14 | 9 |
| 15 | 13 |
| 16 | 1 |
| 17 | 14 |
| 18 | 11 |
| 19 | 11 |
| 20 | 12 |
| 21 | 9 |
| 22 | 8 |
| 23 | 6 |
| 24 | 14 |
| 25 | 5 |
| 26 | 11 |
| 27 | 10 |
| 28 | 7 |
| 29 | 3 |
| 30 | 11 |
| 240 | |
As given.
Total Number of Nonconformances = 240
For C-chart-
C-bar = Average of Non Conformances = 240/30 = 8
UCL = C-bar + 3*(C-bar)^(1/2)
UCL = 8 + 3*(8)^(1/2)
UCL = 16.485
LCL = C-bar - 3*(C-bar)^(1/2)
LCL = 8 - 3*(8)^(1/2)
LCL = -0.485
LCL = 0 (Since value is negative)
Below is the screenshot of the C chart -

From above, it is clear that Non Conformances is within the acceptable control limit range as per C-Chart.