In: Operations Management
Tesco
Tesco is the UK’s largest food retailer, with a sales turnover of
more than 67.5 billion. While it has
some 638 stores in central Europe, and some 636 in the Far East,
most are in the United Kingdom
and Northern Ireland, where it has nearly 1,800. This number has
increased rapidly as Tesco entered
the convenience store market with deals such as the Tesco Express
alliance with Esso to run grocery
shops at petrol stations. The product range held by the stores has
grown rapidly in recent years, and
currently stands at 65,000 stock-keeping units (skus) depending on
the size of the store as Tesco
broadens its presence in the ‘non-food’ market for electrical
goods, stationery, clothing and the like.
This massive range is supported by 3,000 suppliers, who are
expected to provide service levels
(correct time and quantities) of at least 98.5 per cent by
delivering to Tesco within half-hour time
‘windows’. Volumes are equally impressive. In a year, some 2.5
billion cases of product are shipped
from suppliers to the stores.
Tesco states that its core purpose is ‘to create value for
customers to earn their life- time loyalty’. Wide
product range and high on-shelf availability across that range are
key enablers of that core purpose.
So how do you maintain high availability of so many skus in so many
stores? This question goes to
the heart of logistics management for such a vast organisation.
Logistics is about material flow, and
about information flow. Let us look at how Tesco deals with each of
these in turn.
Tesco operates Composite distribution centres (called regional
distribution centres, RDCs), which can
handle many products at several temperature ranges. The opportunity
is to provide a cost-effective
daily delivery service to all stores. Typically, a composite
distribution centre can handle over 60 million
cases per year on a 15-acre site. The warehouse building comprises
25,000 square metres divided
into three temperature zones. Each distribution centre (DC) serves
a group of between 100 and 140
retail stores. Delivery vehicles for composite depots can use
insulated trailers divided into chambers
by means of movable bulkheads so they can operate at different
temperatures. Deliveries are made
at agreed, scheduled times. Ambient goods such as cans and clothing
are delivered through a
separate grocery distribution network which relies on a stocked
environment where orders are picked
by store. This operation is complemented by a strategically located
trunking station which operates a
pick to zero operation for fast-moving grocery on merchandise units
that can be placed directly on the
shop floor.
So much for the method of transporting goods from supplier through
to the stores, but how much
should be sent to each store? With such a huge product range today,
it is impossible for the individual
store to reorder across the whole range (store-based ordering).
Instead, sales of each product lineare tracked continuously through
the till by means of electronic point of sale (EPOS) systems. As
a
customer’s purchases are scanned through the bar code reader at the
till, the sale is automatically
recorded for each sku. Cumulative sales are updated every four
hours on Tesco Information Exchange
(TIE). This is a system based on Internet Protocol that allows
Tesco and its suppliers to communicate
trading information. The aim of improved communication is to reduce
response times from
manufacturer to stores and to ensure product availability on the
shelf. Among other things, TIE aims
to improve processes for introducing new products and promotions,
and to monitor service levels.
Based on the cumulative sales, Tesco places orders with its
suppliers by means of electronic data
interchange (EDI). As volumes and product ranges increased during
the 1990s, food retailers such as
Tesco aimed to destock their distribution centres by ordering only
what was needed to meet
tomorrow’s forecast sales. For fast-moving products such as types
of cheese and washing powders,
the aim is day 1 for day 2: that is, to order today what is needed
for tomorrow. For fast-moving
products, the aim is to pick to zero in the distribution centre: no
stock is left after store orders have
been fulfilled and deliveries to stores are made as soon as the
product is picked, which increases the
stock availability for the customer. The flow of the product into
the distribution centre is broken into
four waves and specific products are delivered in different cycles
through the day. This means that
the same space in the distribution centre can be used several times
over.
Source: Harrison,A & Van Hoek,R. (2014). Logistics
Management & Strategy Competing through
the Supply Chain. Fifth Edition. Prentice Hall International
Edition
Question 1
Describe the key logistics processes and supply chain functions
used to create value for Tesco’s
global supply chain.
Question 2
Differentiate between Tesco’s logistics and marketing channels and
the important role in managing
their vast product range and customer base.
The Supply Chain Process In Tesco
The supply chain management system of Tesco relied heavily on
the improvement of the process. This concept was used by the
company in the sense that the company wants to create loyalty for
the customers for life time basis. The supply chain of the company
was in the process from the period of 1983-1996. During that period
the company took some serious steps to improve the supply chain of
the company. The electronic data interchange was introduced by the
company, there were certain other services that the company took
the initiative of like centralized distribution, scanning of the
point of sale, automated control of warehouse and centralized
ordering. The supply chain manager of the company at that time from
the year 1985 to 2002 was Graham Booth . According to him this
replenishment was triggered by the need of the customers. He felt
that the need to have the same set of suppliers along the
distribution centers of the company as well vehicles that supply
the goods to the company as well as the entire chain of the company
would be ideal for the company .
The company had 23654 stores in the year 2005 throughout the world
out of which 1780 stores were in the UK. There were 12 countries
where the internal operations of the company were spread. The
company gained competitive advantage over the competitors and they
tried to maintain that position. The company tried to do so, by
incorporating innovations which was due to the demand of the
customers. More over the company wanted to maintain a cordial as
well as strong relation with the suppliers of the company so that
they are able to get the goods on time and so that the company is
able to deliver safe and sustainable product to the customers.
importance=
Tesco has suppliers on both a local and global scale. In the current economic climate, many customers want to buy products which can support their local business and economy. They are also concerned about food miles and the relative environment impact of the produce they chose (Christopher L. Weber and H. Scott Matthews, 2008). Therefore, it is necessary for Tesco to switch task on expanding local sourcing. This task can not only reduce the unit cost distribution year on year, but also lower the capital invested in vehicles. Besides, it can also produce positive effects on cutting down carbon footprint. On climate change, vehicles using for distribution to stores generate a major proportion of Tesco’s indirect carbon footprint. It is a big challenge for Tesco to address how it can respect on environmental limits. As Tesco continues to expand its business, it must reduce its environment impact at the same time. If the company is failing in controlling the emission of pollutants, the growth of brands will be destroyed.
difference=While logistics is concerned with what it is going to take for the company to actually physically create a product, marketing is concerned with how a product will satisfy a consumer. Marketing develops an idea for a product; the idea then goes over to logistics and logistics produces the product or service; then, the product goes back over to marketing for distribution to customers. If a business is creating a strategy, logistics decides the who's, what's, where's and when's, so that the strategy may be put into effect. Marketing creates strategies, but does not necessarily implement the strategies it creates.