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Tent Master produces two lines of tents sold to outdoor enthusiasts. The tents are cut to...

Tent Master produces two lines of tents sold to outdoor enthusiasts. The tents are cut to specifications in department A. In department B the tents are sewn and folded. The activities, costs, and drivers associated with these two manufacturing processes and the company’s production support activities follow.

Process Activity Overhead cost Driver Quantity
Department A Pattern alignment $ 117,000 Batches 1,000
Cutting 60,280 Machine hours 13,700
Moving product 150,000 Moves 3,000
$ 327,280
Department B Sewing $ 425,600 Direct labor hours 6,080
Inspecting 52,500 Inspections 750
Folding 65,340 Units 29,700
$ 543,440
Support Design $ 612,000 Modification orders 360
Providing space 72,800 Square feet 10,400
Materials handling 334,400 Square yards 880,000
$ 1,019,200

Additional production information on the two lines of tents follows.

Pup Tent Pop-Up Tent
Units produced 19,800 units 9,900 units
Moves 1,000 moves 2,000 moves
Batches 250 batches 750 batches
Number of inspections 300 inspections 450 inspections
Machine hours 7,600 MH 6,100 MH
Direct labor hours 3,800 DLH 2,280 DLH
Modification orders 90 modification orders 270 modification orders
Space occupied 5,200 square feet 5,200 square feet
Material required 510,000 square yards 370,000 square yards

1. Using a plantwide overhead rate based on direct labor hours, compute the overhead cost that is assigned to each pup tent and each pop-up tent. (Round your intermediate calculations and final answers to 2 decimal places.)
  

2. Using the plantwide overhead rate, determine the total cost per unit for the two products if the direct materials and direct labor cost is $19 per pup tent and $22 per pop-up tent. (Round your intermediate calculations and answers to 2 decimal places.)
  

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Required information

[The following information applies to the questions displayed below.]

Tent Master produces two lines of tents sold to outdoor enthusiasts. The tents are cut to specifications in department A. In department B the tents are sewn and folded. The activities, costs, and drivers associated with these two manufacturing processes and the company’s production support activities follow.

Process Activity Overhead cost Driver Quantity
Department A Pattern alignment $ 117,000 Batches 1,000
Cutting 60,280 Machine hours 13,700
Moving product 150,000 Moves 3,000
$ 327,280
Department B Sewing $ 425,600 Direct labor hours 6,080
Inspecting 52,500 Inspections 750
Folding 65,340 Units 29,700
$ 543,440
Support Design $ 612,000 Modification orders 360
Providing space 72,800 Square feet 10,400
Materials handling 334,400 Square yards 880,000
$ 1,019,200

Additional production information on the two lines of tents follows.

Pup Tent Pop-Up Tent
Units produced 19,800 units 9,900 units
Moves 1,000 moves 2,000 moves
Batches 250 batches 750 batches
Number of inspections 300 inspections 450 inspections
Machine hours 7,600 MH 6,100 MH
Direct labor hours 3,800 DLH 2,280 DLH
Modification orders 90 modification orders 270 modification orders
Space occupied 5,200 square feet 5,200 square feet
Material required 510,000 square yards 370,000 square yards

Complete the below table. (Round your intermediate calculations and answers to 2 decimal places.)
  

4. Using ABC, compute the total cost per unit for each tent if the direct labor and direct materials cost is $19 per pup tent and $22 per pop-up tent. (Round your intermediate calculations and final answers to 2 decimal places.)

5. Assume if the market price is $75 per pup tent and $150 per pop-up tent, determine the gross profit / loss per unit for each tent. (Round your intermediate calculations and answers to 2 decimal places.)

Solutions

Expert Solution

1.Plantwide overhead rate per direct labor hour = Total cost/Total direct labor hours

= (327,280+543,440+1,019,200)/6,080

= $310.84 per labor hour

Overhead

Driver

Rate

Total Cost

Units

OH Cost per Unit

Pup Tent

3,800

310.84

1,181,192

19,800

59.66

Pop up Tent

2,280

310.84

708,715

9,900

71.59

2.

Pup tent

Pop Up tent

Material and Labor Cost per Unit

19

22

Overhead Cost per Unit

59.66

71.59

Total cost per unit

78.66

93.59

4.Calculation of activity rates:

Overhead

Cost

Driver

Rate/Activity

Pattern Alignment

117,000

1,000

117

Cutting

60,280

13,700

4.4

Moving Product

150,000

3,000

5

Sewing

425,600

6,080

70

Inspecting

52,500

750

70

Folding

65,340

29,700

2.2

Design

612,000

360

1,700

Providing Space

72,800

10,400

7

Material Handling

334,400

880,000

0.38

Overhead Assigned:

Pup tent

Overhead

Driver

Rate

Total OH Cost

Pattern Alignment

250

117

29,250

Cutting

7,600

4.4

33,440

Moving Product

1,000

5

5,000

Sewing

3,800

70

266,000

Inspecting

300

70

21,000

Folding

19,800

2.2

43,560

Design

90

1,700

153,000

Providing Space

5,200

7

36,400

Material Handling

510,000

0.38

193,800

Total

781,450

Pop up tent

Overhead

Driver

Rate

Total OH Cost

Pattern Alignment

750

117

87,750

Cutting

6,100

4.4

26,840

Moving Product

2,000

5

10,000

Sewing

2,280

70

159,600

Inspecting

450

70

31,500

Folding

9,900

2.2

21,780

Design

270

1,700

459,000

Providing Space

5,200

7

36,400

Material Handling

370,000

0.38

140,600

Total

973,470

Pup tent

Pop Up tent

Material and Labor Cost per Unit

19

22

Overhead Cost per Unit

39.47

98.33

Total cost per unit

58.47

120.33

Pup tent

Pop up tent

Market price

75

150

Total Cost

58.47

98.33

Gross Profit (loss)

16.53

51.57


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