In: Operations Management
Goodyear Commercial Retread facility recycles worn or damaged tires to retread two sizes of tires, medium and large, for tractor trailers. To fill one client’s order, they will use a combination of three machines to manufacture the retreads and will need to produce at least 54 medium tires and 59 large tires. In one hour, Machine I can produce 2.5 medium tires and 5 large tires, Machine II can produce 4.5 medium tires and 3 large tires, and Machine III can produce 5 medium tires and 10 large tires. The cost per hour to operate Machine I, II, and III are $8, $9, and $10, respectively. There are two combinations of using the three machines that produce the same minimum cost. What are those two combinations and what is the minimum cost?
This problem is solved using Linear Programming.
Let M1, M2, M3 be the number of hours, each machine to be operated.
Objective: Min 8M1+9M2+10M3
s.t.
2.5M1+4.5M2+5M3 >= 54
5M1+3M2+10M3 >= 59
M1, M2, M3 >= 0
Solution using Excel Solver follows:
Formulas:
E2 =SUMPRODUCT(B2:D2,$B$6:$D$6) copy to E2:E4
The optimum combination of operating the three machines is following :
M1 = 0 hours
M2 = 8.167 hours
M3 = 3.45 hours
Minimum cost = $ 108
Another combination is:
M1 = 0 hours
M2 = 2 hours
M3 = 9 hours