In: Chemistry
Ethylene oxide is produced by the catalytic oxidation of ethylene:
C2H4(g)+12 O2(g)→C2H4O(g)
An undesired competing reaction is the combustion of ethylene to CO2.
The feed to a reactor contains 2 mol C2H4/mol O2. The conversion and yield in the reactor are respectively 25% and 0.70 mol C2H4O produced/mol C2H4 consumed. A multiple-unit process separates the reactor outlet stream components: C2H4and O2 are recycled to the reactor, C2H4O is sold, and CO2 and H2O are discarded. The reactor inlet and outlet streams are each at 450°C, and the fresh feed and all species leaving the separation process are at 25°C. The combined fresh feed-recycle stream is preheated to 450°C.
(a)
Taking a basis of 2 mol of ethylene entering the reactor, draw and label a flowchart of the complete process (show the separation process as a single unit) and calculate the molar amounts and compositions of all process streams.