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Mark Hancock Inc. manufactures a specialized surgical instrument called the HAN-20. The firm has grown rapidly...

Mark Hancock Inc. manufactures a specialized surgical instrument called the HAN-20. The firm has grown rapidly in recent years because of the product’s low price and high quality. However, sales have declined this year primarily due to increased competition and a decrease in the surgical procedures for which the HAN-20 is used. The firm is concerned about the decline in sales and has hired a consultant to analyze the firm’s profitability. The consultant was provided the following information:

2018 2019
Sales (units) 3,600 3,200
Production 4,120 2,720
Budgeted production and sales 4,400 3,800
Beginning inventory 800 1,320
Data per unit (all variable)
Price $ 2,095 $ 1,995
Direct materials and labor 1,200 1,200
Selling costs 125 125
Fixed costs
Manufacturing overhead $ 770,000 $ 665,000
Selling and administrative 120,000 120,000

Top management at Hancock explained to the consultant that a difficult business environment for the firm in 2018 and 2019 had caused the firm to reduce its price and production levels and reduce its fixed manufacturing costs in response to the decline in sales. Even with the price reduction, there was a decline in sales in both years. This led to an increase in inventory in 2018, which the firm was able to reduce in 2019 by further reducing the level of production. In both years, Hancock’s actual production was less than the budgeted level so that the overhead rate for fixed overhead, calculated from budgeted production levels, was too low, and a production volume variance was calculated to adjust cost of goods sold for the underapplied fixed overhead (the calculation of the production volume variance is explained fully in Chapter 15 and reviewed briefly below).

The production volume variance for 2018 was determined from the fixed overhead rate of $175 per unit ($770,000/4,400 budgeted units). Because the actual production level was 280 units short of the budgeted level in 2018 (4,400 − 4,120), the amount of the production volume variance in 2018 was 280 × $175 = $49,000. The production volume variance is underapplied because the actual production level is less than budgeted, and the production volume variance is therefore added back to cost of goods sold to determine the amount of cost of goods sold in the full costing income statement. The full costng income statement for 2018 is shown below:

Sales 7,542,000
Cost of goods sold:
Beginning inventory $ 1,100,000
Cost of goods produced 5,665,000
Cost of goods available for sale $ 6,765,000
Less ending inventory 1,815,000
Cost of goods sold: $ 4,950,000
Plus unfavorable production volume variance 49,000
Adjusted cost of goods sold $ 4,999,000
Gross margin $ 2,543,000
Less selling and administrative costs
Variable $ 450,000
Fixed 120,000 570,000
Operating income $ 1,973,000

Required:

1. Using the full costing method, prepare the income statement for 2019.

2-a. Using variable costing, prepare an income statement for each period.

2-b. Prepare a reconciliation of the difference each year in the operating income resulting from the full- and variable-costing methods.

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Expert Solution

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2018 2019
Sales (units)                  3,600 3200 a
Actual production                  4,120 2720 b
Budgeted production and sales                  4,400 3800
Beginning inventory, units                     800 1320 c
Ending inventory, units 1320 840 c+b-a
Selling Price $2,095 $1,995
Variable cost per unit
    Direct materials and labor $1,200 $1,200
    Selling costs $125 $125
Fixed Costs:
     Manufacturing overhead $770,000 $665,000
     Selling and administrative 120,000 120,000
     Fixed Overhead Rate 175 175
Sales $7,542,000
Cost of Goods Sold
     Beginning Inventory $1,100,000
     Cost of Goods Produced $5,665,000
     Cost of Goods Available for Sale $6,765,000
     Less: Ending Inventory $1,815,000
Cost of Goods Sold: $4,950,000
Plus: Underapplied Prod. Vol. Variance $49,000
Adjusted Cost of Goods Sold $4,999,000
Gross Margin $2,543,000
Less: Selling and Admin Costs
     Variable $450,000
     Fixed $120,000 $570,000
Net Income $1,973,000
SOLUTION
1. Full-Cost Income Statement
2018 2019
    Sales $7,542,000 $6,384,000
    Cost of Goods Sold:
        Beginning Inventory $1,100,000 $1,815,000
        Cost of Goods Manufactured $5,665,000 $3,740,000
        Goods Available for Sale $6,765,000 $5,555,000
        Ending Inventory $1,815,000 $1,155,000
        Cost of Goods Sold $4,950,000 $4,400,000
    Under (over) Applied Fixed Ovh $49,000 $189,000
    Adjusted CGS $4,999,000 $4,589,000
    Gross Margin $2,543,000 $1,795,000
    Less: Selling & Administrative Costs
         Variable $450,000 $400,000
         Fixed $120,000 $570,000 120,000 $520,000
    Operating Income $1,973,000 $1,275,000
2. Variable Costing Income Statement
2018 2019
    Sales $7,542,000 $6,384,000
    Cost of Goods Sold:
        Beginning Inventory $960,000 $1,584,000
        Cost of Goods Manufactured $4,944,000 $3,264,000
        Goods Available for Sale $5,904,000 $4,848,000
        Ending Inventory $1,584,000 $1,008,000
        Cost of Goods Sold $4,320,000 $3,840,000
         Less: Variable Selling and Admin $450,000 $400,000
    Contribution Margin $2,772,000 $2,144,000
Less: Fixed Mfg. Costs $770,000 $665,000
Less: Fixed Selling and Admin 120,000 $890,000 $120,000 $785,000
Net Income $1,882,000 $1,359,000
Reconciling Difference in Net Income between Absorption and Variable Costing
2009 2010
Change in Inventory in units 520 -480
Multiply time Fixed Overhead Rate $                  175 $               175
= Difference in net income $             91,000 $         (84,000)
     Recap below:
Full Cost Net Income $1,973,000 $1,275,000
Variable Cost Net Income $1,882,000 $1,359,000
= Difference in Net Income $91,000 -$84,000

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