In: Advanced Math
You have been hired as a consultant to advise Sandbaggers, Inc., a company that purchases silica sand, cleans it, and then sells the silicon dioxide to manufacturers of computer chips. Sandbaggers, Inc., operates two cleaning plants: Plant A and Plant B.
They obtain their supply of silica sand from three independent suppliers (Sand Solutions, Dirt Dudes, and Terra Firma) who are willing to supply the sand in the following amounts and at the following prices:
Supplier |
# of Tons |
Cost per Ton |
Sand Solutions |
200 |
$10 |
Dirt Dudes |
300 |
$9 |
Terra Firma |
400 |
$8 |
Shipping costs in dollars per ton from each supplier to each of the plants are as follows:
Shipping Cost per Ton |
||
From |
To Plant A |
To Plant B |
Sand Solutions |
$1 |
$1.50 |
Dirt Dudes |
$2 |
$2.50 |
Terra Firma |
$5 |
$3 |
Labor costs at each of the plants are as follows:
Plant A |
Plant B |
|
Labor Cost |
$25/ton |
$20/ton |
Plant capacities are as follows:
Plant A |
Plant B |
|
Maximum Capacity |
450 tons |
550 tons |
The cleaned and processed silicon dioxide is sold at $50 per ton to the chip manufacturers. Sandbaggers, Inc., can sell all they can produce.
Determine how Sandbaggers, Inc. should plan its operation at the two plants to maximize its profit. The executives of Sandbaggers, Inc. would also like to know whether or not both plants are able to operate at maximum capacity and whether they should look for additional suppliers based on your analysis. Prepare a report for the Sandbaggers, Inc. executives detailing your plan and addressing their questions regarding plant capacity and suppliers.
1-An explanation of how you set up the problem and arrived at your answers. This should include:
2-CAN I HAVE THE SOLUTION DONE WITH SIMPLEX METHOD ???
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ANSWER:
Decision variable
Objective
Constraints
linear model
Let X1,X2,X3, be the number of tons from the three suppliers to plant 1
Let Y1,Y2,Y3 be the number of tons from the three suppliers to plant 2
Decision variable
X1,X2,X3, Y1,Y2,Y3
Objective
maximize
Z= 50* ( X1+X2+X3+Y1+Y2+Y3) – [10(X1+Y1)+9(X2+Y2)+8(X3+Y3)] – ( 1X1+2X2+5X3 + 1.5Y1+ 2.5Y2+3Y3) – [25(X1+X2+X3)+20(Y1+Y2+Y3)]
Constraints
solution
X1=200 ,X2 =150 ,X3=0
,Y1 =0,Y2-150,Y3-400
Optimal profit - $ 15,275
From sensitivity analysis
The plant A is not operating at maximum capacity. It is utilizing only 350 tons when its capacity is 450 tons ( sensitivity analysis cells d16 & f16)
Looking and at shadow prices and allowable increases of supplier rows in sensitivity analysis,
All the supplier rows show shadow prices 14,14,14.5 with allowable increases. this shows that increasing supplier capacity can help us to increase profit.When the supplier capacity is increased at each supplier there will be an increase in profit by 14, 14 and 14.5 $ respectively, for every ton capacity increased at each unit.
In general, the supplier capacity can be increased by 100 tons at any of these locations as shown in sensitivity analysis cells d18,d19,d20
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