In: Operations Management
Zan Azlett and Angela Zesiger have joined forces to start A&Z Lettuce Products, a processor of packaged shredded lettuce for institutional use. Zan has years of food processing experience, and Angela has extensive commercial food preparation experience. The process will consist of opening crates of lettuce and then sorting, washing, slicing, preserving, and finally packaging the prepared lettuce. Together, with help from vendors, they think they can adequately estimate demand, fixed costs, revenues, and variable cost per bag of lettuce. They think a largely manual process will have monthly fixed costs of $ 36 comma 000 and variable costs of $ 1.60 per bag. A more mechanized process will have fixed costs of $ 72 comma 000 per month with variable costs of $ 1.00 per bag. They expect to sell the shredded lettuce for $ 2.75 per bag.
a) The break-even quantity in units for the manual process = ________ bags (round your response to the nearest whole number).
b) The revenue for the manual process at the break-even quantity = ________ (round your response to the nearest whole number).
c) The break-even quantity in units for the mechanized process =_______ bags (round your response to the nearest whole number).
d) The revenue for the mechanized process at the break-even quantity =______ (round your response to the nearest whole number).
e) For monthly sales of 65,000 bags, for the option with manual processing, A&Z Lettuce Products will have a profit of $______ (round your response to the nearest whole number and include a minus sign if the profit is negative).
f) For monthly sales of 65,0000 bags, for the option with mechanized processing, A&Z Lettuce Products will have a profit of $_____ (round your response to the nearest whole number and include a minus sign if the profit is negative).
g) The quantity at which Zan and Angela are going to be indifferent between the manual and mechanized process = ______ bags round your response to the nearest whole number).
h) If the demand exceeds the point of indifference, then Zan and Angela should prefer the option with (mechanized/manual) processing.
If the demand stays below the point of indifference, then Zan and Angela should prefer the option with (mechanized/manual) processing.
a) Let the break even point for the manual process be X, then
Total Cost = Total Revenue
36000 + 1.6*X = 2.75*X
1.15*X = 36000
X = 31304 Units Approximately
b) Revenue for Manual Process = Number of Units * Selling Price
= 31304 * 2.75
= $86086
c) Let the break even point for the mechanised process be Y, then
72000 + 1*Y = 2.75*Y
1.75*Y = 72000
Y = 42353 Units Approximately
d) the revenue for the mechanized process = Volume * Selling price
= 42353*2.75
= $116471
e) If the volume be 65000 for the manual process,
Profit = Revenue - Expense
= 2.75*65000 - (36000 + 1.6*65000)
= $38750
f) If the volume be 65000 for the mechanized process
Profit = 2.75*65000 - (72000 + 1*65000)
= $41750
g) Let the point of Indifference between the processes be Z, then
Total Cost for Manual = Total cost for Mechanized
36000 + 1.6*Z = 72000 + 1*Z
0.6*Z = 36000
Z = 60000 Units
h)
If the demand exceeds the point of indifference, then Zan and Angela should prefer the option with mechanized processing.
If the demand stays below the point of indifference, then Zan and Angela should prefer the option with manual processing.